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34 33 505 Removing and installing or replacing brake booster

Necessary preliminary work: 

IMPORTANT: There is a risk of switching the two brake lines (1)! 

After removing tandem brake master cylinder and hydraulic unit, both brake lines (1) are exposed.

The installation position (see illustration) of the brake lines (1) must be marked prior to removal.

G10095886Courtesy of BMW OF NORTH AMERICA, INC.

Pull the retaining clip (1) off the brake pedal and pull out the locking pin.

Unscrew nuts (2).

Installation note: 

Replace self-locking nuts.

Tightening torque: 35 11 1AZ .

G10095887Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Do not use any force when removing and installing the brake booster; the brake booster can be damaged under certain circumstances.

Brake lines must not be bent.

Remove non-return valve (1) from brake booster.

Carefully pull brake booster (2) out of bulkhead and tilt out.

G10095888Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, disengage brake line from holder on bulkhead and press slightly to one side.

Installation note: 

Seal (1) must always be replaced.

G10095889Courtesy of BMW OF NORTH AMERICA, INC.