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Home >> BMW >> 2017 >> M240i 2D Convertible, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 216 (Front Axle -- Repair X2 (F39)) >> 31 60 Output Shaft >> Removing and installing/replacing right output shaft (FWD) (X2 sDrive 28i 2018-2023)

Removing and installing/replacing right output shaft (FWD) (X2 sDrive 28i 2018-2023)

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CAUTION: Only for manual transmission and double-clutch transmission:
  • After each removal of the output shaft, the radial shaft seal in the transmission must be replaced.
CAUTION: Clean the transmission around the radial shaft seal prior to removing the output shaft!
For DKG only:
Transmission oil (at maximum 0.31) may escape from the radial shaft seal opening when pulling off the output shaft!
Collect and dispose of escaping transmission oil!

Necessary preliminary work: 

To identify the engine, note the next two images.

TU0 Engine: Positive battery cable (2) and terminal 50 (1) on the starter motor are not  protected against contact.

G11645552Courtesy of BMW OF NORTH AMERICA, INC.

TU1 Engine: Positive battery cable (2) and terminal 50 (1) on the starter motor are protected against contact.

G12892481Courtesy of BMW OF NORTH AMERICA, INC.

Removal: 

If installed: Lever off protective cap (1).

G09877723Courtesy of BMW OF NORTH AMERICA, INC.

Release collar bolt (1), press brake pedal to floor for this purpose.

G15176073Courtesy of BMW OF NORTH AMERICA, INC.

Secure output shaft against falling out.

Turn steering wheel to right.

Pull out output shaft (1).

G11648092Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, release screws (1) and remove holder (heat shield) (2).

G11648093Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Pull output shaft (2) out of gearbox and remove to one side.

G11648094Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

CAUTION: Only for manual transmission and double-clutch transmission:
  • Replace radial shaft seal at front.
CAUTION: With automatic transmission only:
  • Lever out O-ring (1).

    Parts:  Replace O-ring.

  • Insert new O-ring (1).
G10006747Courtesy of BMW OF NORTH AMERICA, INC.

Only for manual transmission and double-clutch transmission:

Insert assembly protection ring (1) into the radial shaft seal.

Make sure the tool fits over the lip of the radial shaft seal so there is no damage to sealing ring when the output shaft is inserted.

G04796827Courtesy of BMW OF NORTH AMERICA, INC.

Insert output shaft (1) into gearbox.

Before the sealing surface is pushed into the radial shaft seal, remove assembly protection ring (2) by pulling the handle.

Slide output shaft into gearbox up to stop.

G04796828Courtesy of BMW OF NORTH AMERICA, INC.

Tighten screws (1).

Tightening torque 31 60 1AZ .

G11648094Courtesy of BMW OF NORTH AMERICA, INC.

Turn steering wheel to right.

Insert output shaft (1) from the front into the pivot bearing.

G11648099Courtesy of BMW OF NORTH AMERICA, INC.
CAUTION: Following installation note for spur gearing must be observed without fail!
G08505293Courtesy of BMW OF NORTH AMERICA, INC.

Parts:  Replace collar bolt and compression spring.

Tighten collar bolt (1) and compression spring by hand.

G15176073Courtesy of BMW OF NORTH AMERICA, INC.

Check whether spur gearing is locked tooth in tooth by reciprocally rotating wheel hub/output shaft.

When the positive locking is ensured, tighten the collar bolt.

Tightening torque 31 60 2AZ .

G08505299Courtesy of BMW OF NORTH AMERICA, INC.

Thinly grease the wheel hub in area (1).

Do not install the protective cap.

G12892345Courtesy of BMW OF NORTH AMERICA, INC.

Required follow-up work: