Replacing front axle support (X2 2018-2023)
Special tools required:
- 31 5 251
Necessary preliminary work:
- Refer to REMOVING FRONT AXLE COMPLETE .
Removal:
Unfasten screws (1).
Remove heat shield (2).
Release screws (1) from anti-roll bar.
Remove anti-roll bar (1) with retaining bracket from front axle.
If installed: Undo screw (1) of retaining clamp (2).
Release screws (1).
Remove steering gear (2).
Unfasten screws (1).
If installed: Remove crash lever (2) or nut plates.
Remove deformation element adapter (3) from front axle support.
Only for right ride height sensor:
Release screw (1).
Release ride height sensor holder (2) from front axle support.
Unfasten screws (1).
Release screw (2).
Remove wishbone on left and right.
Only with gasoline engines:
Loosen the clips and cable clamp (2).
Remove purge air line (1).
Installation:
Only with gasoline engines:
Secure the purge air line (1) to the new front axle support using the clips and the cable clamp (2).
Place new front axle support on special tool 31 5 251 and secure with tensioning strap.
Align wishbone. Replace screw (2).
Parts: Screw
Screw in screw (2).
- Do not yet tighten screw (2)!
Tighten down screws (1).
Tightening torque 31 12 3AZ .
Tighten screw (2).
Tightening torque 31 12 2AZ .
Only for right ride height sensor:
Align ride height sensor holder (2) to front axle support.
Tighten screw (1).
Tightening torque 37 14 2AZ .
If installed: Replace the nut plate (1) on the left and right.
Parts: Nut plates
Position nut plate (1) on the left and right on the front axle support.
Align deformation element adapter (3) to front axle support.
If installed: Position crash lever (2).
Tighten down screws (1).
Tightening torque 31 11 3AZ .
Remove gasket (1).
Clean surface on steering gear.
Replace gasket (1).
Parts: Seal
Stick on new gasket (1).
It is mandatory to use new self-tapping screws!
Position the steering gear (2).
Replace screws (1).
Parts: Screws
Tighten screws (1).
Tightening torque 32 00 1AZ .
If installed: Tighten screw (1) of retaining clamp.
Tightening torque 32 00 3AZ .
Place anti-roll bar (1) with retaining bracket on front axle and align.
Replace screws (1).
Parts: Screws
Tighten screws (1) on anti-roll bar.
Tightening torque 31 35 3AZ .
Position heat shield (2).
Replace screws (1).
Parts: Screws
Tighten down screws (1).
Tightening torque 32 00 2AZ .
Required follow-up work:
- Refer to INSTALLING FRONT AXLE .
- Refer to CARRY OUT WHEEL ALIGNMENT PROCEDURE .