16 14 200 Removing and installing/replacing electric fuel pump (N57)

WARNING: This page does not describe the selected car, but rather 50 other vehicles, including the 2016 BMW M5, 2016 BMW ActiveHybrid 5, 2016 BMW 550i xDrive, 2016 BMW 550i, and 2016 BMW 535i xDrive. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required:

Recycling

Fuel escapes when fuel lines are detached. Have a suitable collecting vessel ready.

Catch and dispose of escaping fuel.

Observe country-specific waste disposal regulations.

IMPORTANT: Ensure adequate ventilation in the workbay!
Avoid skin contact (wear gloves)!
Ensure absolute cleanliness when performing repair work on the open fuel system. Dirt contamination in the fuel tank may impair driving or may even result in vehicle breakdown.

Necessary preliminary tasks:

DRAW OFF FUEL .
Remove REAR SEAT .

IMPORTANT: The following must be taken into consideration for vehicles manufactured before production date 10.06.2011 .
When renewing the electric fuel pump, the vehicle-side connector must be renewed without fail.
The procedure for connecting the cables with the wiring harness is described in: CRIMPING ON STOP PARTS
If the vehicle-side connector has already been renewed once, the connector does not have to be renewed again.

Fold both floor trims (1) to the side.

Unfasten screws (2).

Remove cover for service opening (3).

Fig 1: Identifying Floor Cover And Screws

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Disconnect plug connection (1).

Disconnect fuel lines (2).

Installation note:

Check gasket (3), replace if necessary.

Fig 2: Identifying Fuel Lines And Plug Connection

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Vehicles with auxiliary heating:

Disconnect plug connection (1).

Disconnect fuel lines (2).

Installation note:

Check gasket (3), replace if necessary.

Fig 3: Identifying Fuel Lines And Plug Connection

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Fit special tool 16 1 190 with wide crank web (1) towards rear onto locking ring (2).

Connect special tool 33 5 070 with reversible ratchet head 1/2" (3) and position on special tool 16 1 190 .

Release locking ring (2) in counterclockwise direction.

Fig 4: Fitting Special Tool (16 1 190) With Wide Crank Web Onto Locking Ring

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Disconnect plug connection (1).

Installation note:

Replace sealing ring (2).

Fig 5: Identifying Sealing Ring And Plug Connection

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Unlock and detach quick-connect couplings (1).

Installation note:

Make sure quick-release fasteners are correctly latched.

Pull connector (2) up and out in direction of arrow.

Feed hose pipe with pressure line out of fuel tank.

Installation note:

Make sure hose pipe is correctly installed.

Fig 6: Detaching Quick-Connect Couplings

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Press tabs (1) outward in the direction of the arrows.

Remove electric fuel pump (2) upwards.

Installation note:

Make sure installation position of the lower fine screen on the electrical fuel pump in the surge tank is correct.

Make sure additive pump is correctly latched in the surge tank.

Fig 7: Removing Electric Fuel Pump

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