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64 51 525 Removing and installing or replacing expansion valve

WARNING: This page is about a different car, the 2013 BMW 550i GT, 2012 BMW 550i GT, 2011 BMW 550i GT, and 2010 BMW 550i GT. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

WARNING: Danger of injury!
Refrigerant circuit is under high pressure!
Avoid contact with refrigerant and refrigerant oil.
Read and comply with safety instructions:
IMPORTANT: Risk of damage!
Restart engine only when A/C system has been correctly filled.

Follow NOTES  for opening and replacing parts in refrigerant circuit.

If air conditioning system is opened for more than 24 hours: Replacing DESICCANT INSERT  for air conditioning system

Necessary preliminary tasks 

Feed out line feed-through (1) towards top.

Fig 1: Identifying Feed Out Line Penetration
G08422763Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1) and remove refrigerant lines (2) with associated gasket.

Tightening torque 64 53 1AZ .

Installation note: 

Replace sealing rings.

Use special tool 00 9 030 to install sealing rings without damaging them.

Fig 2: Identifying Refrigerant Lines And Screws
G08422764Courtesy of BMW OF NORTH AMERICA, INC.

F02/F03 Automatic rear air-conditioning system only: 

Release screw (1).

Tightening torque 64 53 7AZ .

Remove refrigerant line (2) with associated gasket.

Installation note: 

Replace sealing rings.

Use special tool 00 9 030 to install sealing rings without damaging them.

Fig 3: Identifying Refrigerant Line And Screw
G08422901Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew nuts (1).

Tightening torque 64 53 9AZ .

Remove sealing plate (2) by manoeuvring upwards.

Fig 4: Identifying Sealing Plate And Nuts
G08422902Courtesy of BMW OF NORTH AMERICA, INC.

Feed out foam material (1).

Unfasten screws (2).

Tightening torque 64 53 2AZ .

Carefully remove flange (3) with expansion valve behind.

Installation note: 

Replace sealing rings.

Use special tool 00 9 030 to mount sealing rings without damaging them.

Flange (3) must be correctly seated on expansion valve.

Fig 5: Identifying Flange And Screws
G08422903Courtesy of BMW OF NORTH AMERICA, INC.

After installation