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34 11 519 Removing and installing/replacing left or right front brake caliper

WARNING: This page is about a different car, the 2013 BMW 550i GT, 2012 BMW 550i GT, 2011 BMW 550i GT, and 2010 BMW 550i GT. However, it is still accessible from the selected car via links, so may be relevant.

Necessary preliminary tasks 

After completing repair work: BLEED BRAKE SYSTEM .

Press brake pedal down to floor and secure with pedal support.

NOTE: The pedal support may only be released when the brake lines are reconnected.

This prevents brake fluid from emerging from the expansion tank and air from entering the system when the brake lines are opened.

Fig 1: Locating Brake Tensioner
G05529026Courtesy of BMW OF NORTH AMERICA, INC.

Release retaining screw (1).

Installation note: 

Tightening torque 34 32 2AZ .

If necessary, grip at knurling (2).

IMPORTANT: Never twist brake hose when installing it and avoid all contact with parts attached rigidly to the body.

If necessary, remove BRAKE PAD WEAR SENSOR .

Fig 2: Identifying Retaining Screw And Knurling
G08421252Courtesy of BMW OF NORTH AMERICA, INC.

Lever out retaining spring (1) in direction of arrow towards rear.

Installation note: 

Place retaining spring (1) first at top and bottom of brake caliper and then allow to engage in recess (2) of brake caliper housing.

Fig 3: Removing Retaining Spring
G08421239Courtesy of BMW OF NORTH AMERICA, INC.

Remove plastic plugs (1).

Fig 4: Identifying Plastic Plugs
G08421240Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew guide bolts (1).

Withdraw brake caliper backwards.

Installation note: 

Only clean guide bolts; do not grease.

Check thread.

Replace all guide screws which are not in perfect condition.

Tightening torque 34 11 4AZ .

Fig 5: Identifying Guide Bolts
G08421241Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Mark any worn brake pads.

Remove brake pads in direction of arrow.

In the event of one-sided brake pad wear, do not change brake pads round.

If necessary, clean BRAKE CALIPER AND BRAKE PAD .

Fig 6: Removing Brake Pads
G08421242Courtesy of BMW OF NORTH AMERICA, INC.

Equipment specification, high-speed brake system. 

IMPORTANT: Mark any worn brake pads.

Remove brake pads in direction of arrow.

In the event of one-sided brake pad wear, do not change brake pads round.

If necessary, clean BRAKE CALIPER AND BRAKE PAD .

Fig 7: Removing Brake Pads (High-Speed Brake System)
G08421243Courtesy of BMW OF NORTH AMERICA, INC.


Necessary preliminary work 

After completing work: BLEED BRAKING SYSTEM .

Press brake pedal down to floor and secure with pedal support.

NOTE: The pedal support may only be released when the brake lines are reconnected.

This prevents brake fluid from emerging from the expansion tank and air from entering the system when the brake lines are opened.

Fig 1: Locating Brake Tensioner
G05529026Courtesy of BMW OF NORTH AMERICA, INC.

Release union screw (1).

Installation note: 

Tightening torque 34 32 2AZ .

If necessary, grip at knurling (2).

IMPORTANT: Never twist brake hose when installing it and avoid all contact with parts attached rigidly to the body.
Fig 2: Identifying Retaining Screw And Knurling
G08421252Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, remove BRAKE PAD WEAR SENSOR .

Lever out retaining spring (1) in direction of arrow towards rear.

Installation note: 

Place retaining spring (1) first at top and bottom of brake caliper and then allow to engage in recess (2) of brake caliper housing.

Fig 3: Removing Retaining Spring
G08421239Courtesy of BMW OF NORTH AMERICA, INC.

Remove plastic plugs (1).

Fig 4: Identifying Plastic Plugs
G08421240Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew guide bolts (1).

Withdraw brake caliper backwards.

Fig 5: Identifying Guide Bolts
G08421241Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Only clean guide bolts; do not grease.

Check threads.

Replace all guide screws which are not in perfect condition.

Tightening torque 34 11 4AZ .

IMPORTANT: Mark any worn brake pads.

Remove brake pads in direction of arrow.

In the event of one-sided brake pad wear, do not change brake pads round.

If necessary, clean BRAKE CALIPER AND PADS .

Fig 6: Removing Brake Pads
G08421242Courtesy of BMW OF NORTH AMERICA, INC.

Equipment specification, high-speed brake system. 

IMPORTANT: Mark any worn brake pads.

Remove brake pads in direction of arrow.

In the event of one-sided brake pad wear, do not change brake pads round.

If necessary, clean BRAKE CALIPER AND PADS .

Fig 7: Removing Brake Pads (High-Speed Brake System)
G08421243Courtesy of BMW OF NORTH AMERICA, INC.