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33 41 000 Replacing drive flange on left/right rear axle shaft

WARNING: This page is about a different car, the 2013 BMW 550i GT, 2012 BMW 550i GT, 2011 BMW 550i GT, and 2010 BMW 550i GT. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

Necessary preliminary work 

IMPORTANT: Expand anti-twist lock sufficiently to avoid damaging thread when releasing collar nut.

Activate parking brake and release collar nut.

Tightening torque 33 41 1AZ .

Installation note: 

Lightly oil the gearing at the shaft journal.

No oil permitted on thread of shaft journal or collar nut.

Replace the collar nut and secure it by positive peening on flat areas of output shaft.

Fig 1: Locating Collar Nut
G08484482Courtesy of BMW OF NORTH AMERICA, INC.

only: F01, F02, F03, F04, F07: 

Twist roll pins (1) 90° with special tool 34 4 000 and detach.

Only disconnect return spring (2) with brake spring pliers.

Remove brake pads (3).

NOTE: the fitted position of the adjusting screw must not be changed or turned.
Fig 2: Identifying Brake Pads, Return Spring And Roll Pins
G06889900Courtesy of BMW OF NORTH AMERICA, INC.

Use the special tool from the BMW workshop catalogue. 

The following work steps describe detachment of the drive flange: 

Fig 3: Pulling Drive Flange Out Of Wheel Bearing Using Tool
G06889901Courtesy of BMW OF NORTH AMERICA, INC.

The following tools are required to pull the drive flange out of the wheel bearing. For arrangement, see Fig 3:

Vehicle components 

I Drive flange
II Wheel carrier/swivel bearing

Required components for all models and types 

E3 Washer
B1 Adapter
E1 Holding sleeve M24
F1 Spindle M24 (length 425 mm)
1 Hydraulic unit
A1 Device

Components specific to model and type 

M1 Adapter diameter 100 / 101 mm
M2 Adapter diameter 88 mm
M3 Adapter diameter 102 mm
M4 Adapter diameter 96 mm
M5 Adapter diameter 90 mm
M6 Adapter diameter 102 / 113 mm
K1 Screws M12 x 1.5
K2 Screws M14 x 1.5
IMPORTANT: Wheel bearing will be destroyed by being pulled out of the drive flange and must be renewed!

The following work steps pulling in the drive flange: 

Fig 4: Pulling Drive Flange From Wheel Bearing Using Tool
G06889841Courtesy of BMW OF NORTH AMERICA, INC.

The following tools are required to pull the drive flange in. For arrangement, see Fig 4:

Installation note:

The drive flange and output shaft can be installed in the wheel bearing in one operation.

Vehicle components 

I Drive flange hub
II Wheel carrier/swivel bearing
III Output shaft

Required components for all models and types 

1 Hydraulic unit
E1 Holding sleeve M24
D1 Washer
F2 Spindle M24 / M20 (length 335 mm)

Components specific to model and type 

G1 Adapter M22 x 1.5 to M20
G2 Adapter M24 x 1.5 to M20
G3 Adapter M27 x 1.5 to M20
IMPORTANT: Risk of damage!
Due to the technical requirements, the special tool used, sleeve G,* is relatively thin-walled. So that the load limits of the clamping sleeve are not exceeded, you must use the adapter 81 64 2 318 661  together with a torque wrench.
Fig 5: Identifying Output Shaft Adapter
G08421060Courtesy of BMW OF NORTH AMERICA, INC.

Fit adapter with torque wrench to hydraulic unit (see graphic).

Set torque wrench to 20 Nm.

Oil drive flange lightly and attach to the output shaft gearing.

Pull in drive flange with hydraulic tool until torque wrench triggers.

Installing PARKING BRAKE SHOES . (Only for F01, F02, F03, F04, F07)

Install BRAKE DISC.

Activate parking brake and tighten collar nut.

Tightening torque 33 41 1AZ .

Installation note: 

Replace collar nut.

No oil permitted on thread of shaft journal or collar nut.

Secure collar nut by positive peening on flat areas of output shaft.

Fig 6: Locating Collar Nut
G08484482Courtesy of BMW OF NORTH AMERICA, INC.

After installation 

Only for F01, F02, F03, F04, F07: