51 34 191 Replacing left or right fixed door window in rear window frame

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Special tools required:

51 3 220

IMPORTANT: The following notes form the basis for these repair instructions and must be adhered to at all times:

Notes on window bonding. See 41 00... SAFETY AT WORK , 41 00... INFORMATION ON VEHICLE PROTECTION , 51 31... Notes on window bonding repair kit and 51 31... Materials for bonding window .
GENERAL PROCEDURE to dismantle/install bonded window glass

NOTE: Removal is carried out with WIRE PULL HANDLES .

The following new parts/consumables are required (sourcing reference BMW Parts Department).

Material	Quantity
Side window	1
Small repair kit	1
Cutting wire	1

Necessary preliminary work:

Remove COVER FOR WINDOW GUIDE
Remove RUBBER WINDOW SEAL FOR DOOR WINDOW in area of fixed door window.

To avoid damage, the door must be taped off with yellow plastic adhesive tape in area (1 and 2).

Exterior
Inside and outside

Fig 1: Door Plastic Adhesive Tape Applying Area
Courtesy of BMW OF NORTH AMERICA, INC.

Slide cutting wire (1) through adhesive bead above latch mechanism (2).

Sever adhesive bead in direction of arrow up to area (A), pulling outward.

NOTE: Dashed line (1) represents the cutting wire on the inside of the door

Fig 2: Pulling Adhesive Bead Cutting Wire

Courtesy of BMW OF NORTH AMERICA, INC.

Lay the cutting wire (1) at the top behind the PVC coating (2) and feed it in behind the spacer (3) if possible.

Sever the adhesive bead up to area (A), pulling from the inside only.

NOTE: Dashed line (1) represents the cutting wire on the inside of the door

Fig 3: Cutting Wire And PVC Coating

Courtesy of BMW OF NORTH AMERICA, INC.

Lay cutting wire (1) at the bottom behind PVC coating (2) and press underneath spacer (3).

Sever remaining adhesive bead and remove door window.

Fig 4: PVC Coating, Cutting Wire And Spacer

Courtesy of BMW OF NORTH AMERICA, INC.

Remove remnants frame in the areas (1).

Fig 5: Window Frame Area

Courtesy of BMW OF NORTH AMERICA, INC.

Overview for taping of door window ()

Fig 6: Overview Of Door Window Taping

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Position (1) corresponds to bead joint.

Cut	A - A
a [mm] = Position adhesive bead	3 ±1/along window frame contour
b [mm] = Width adhesive bead	8 ±1
h [mm] = Height adhesive bead	15 ±2

Carefully insert door window (1) with special tool 51 3 220 at bottom first, align sideways and insert latch mechanisms (2) in mountings (3).

Assemble the door immediately after installation of the door window.

Fig 7: Inserting Door Window With Special Tool (51 3 220)

Courtesy of BMW OF NORTH AMERICA, INC.