52 16 408 Replacing backrest cover for front passenger seat (Sport): Notes

Necessary preliminary tasks: 

• Remove FRONT PASSENGER SEAT 
• Remove REAR PANEL  on front seat backrest

Optional equipment with seat heating only: 

Unfasten plug connection (1) and disconnect.

Fig 1: Identifying Plug Connection

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Unfasten plug connection (1) and disconnect.

Fig 2: Identifying Plug Connection

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Only with air conditioning optional equipment: 

Open Velcro fasteners (1).

Fig 3: Identifying Velcro-Type Fasteners

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Unlock and disconnect plug connections (1) for fan.

Fig 4: Identifying Fan Plug Connections

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Disengage backrest cover in lower area from attachment points.

Fig 5: Removing Lower Backrest Cover

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Disengage backrest cover in upper area from attachment points.

Fig 6: Removing Upper Backrest Cover

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With rear passenger compartment monitor optional equipment only: 

Remove REAR PASSENGER COMPARTMENT MONITOR .

Release tackers in marked area from carrier plate (1).

Remove clamps (2) at top left and right.

Replacement only: 

New backrest cover must be cut to size.

Slide cutting base under cover.

Place template on leather edge.

Mark outline and cut out.

Fig 7: Identifying Carrier Plate And Clamps

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Installation note: 

Mount head restraint to pretension backrest cover.

The seam of the backrest cover must not be wavy and must be flush with the backrest frame upper edge.

Align backrest cover centrally.

Tack backrest cover with pneumatic tacker (sourcing reference: see BMW Workshop Equipment) front inside outwards to carrier plate (1).

tackers on carrier plate at top.

4 tackers on left and right in side area.

Bend new clamps closed with pliers 52 0 050 .

Backrest cover must not show any folds.

Disengage cover welt from cover securing strip.

1. Raise cover welt from cover securing strip.
2. Pull cover welt upwards and feed out of cover securing strip.
   Fig 8: Removing Cover Welt From Cover Securing Strip

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Unhook backrest cover (1) at bottom and sides towards front.

Pull off backrest cover (1) with upholstery towards top from backrest frame (2).

Fig 9: Pulling Off Backrest Cover

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Release all clamps.

Remove backrest cover (1) from upholstery.

Installation note: 

Remove all remnants of clips from backrest cover (1) and upholstery.

Fig 10: Locating Backrest Cover Clips

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Installation note: 

Bend new clamp (2) closed with pliers 52 0 050 .

1. Upholstery
2. Clamp
3. Trim wire in upholstery
4. Trim wire in backrest cover
5. Backrest cover
   Fig 11: Bending Retainer Using Pliers

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