LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2012 >> 335xi Automatic Trans >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Axle - Repair - E92 >> Output Shaft >> 31 60 000 Removing and installing/replacing left or right output shaft

31 60 000 Removing and installing/replacing left or right output shaft

Special tools required: 

IMPORTANT: Risk of damage!
Do not drive output shaft out of wheel hub with an impact tool.

Remove FRONT WHEEL .

IMPORTANT: Expand anti-twist lock sufficiently to avoid damaging thread when releasing collar nut.

Release collar nut; to do so, press brake pedal to floor.

Installation note: 

Replace collar nut, oil collar nut/wheel bearing contact surface only and tighten down.

Fig 1: Locating Collar Nut
G09849019Courtesy of BMW OF NORTH AMERICA, INC.

No oil permitted on thread of shaft journal or collar nut.

Tightening torque 31 21 2AZ .

Secure collar nut by positive peening on flat areas of output shaft.

Remove REINFORCEMENT PLATE .

Remove diesel enclosure.

Remove TRACK ROD END FROM SWIVEL BEARING .

Right side only: Remove GUIDE JOINT FROM SWIVEL BEARING .

Remove WISHBONE FROM SWIVEL BEARING ONLY . (No wheel alignment necessary  )

Remove ANTI-ROLL BAR LINK FROM SPRING STRUT .

Turn swivel bearing to one side.

Press OUTPUT SHAFT OUT OF WHEEL HUB  and tie up.

Front differential 

Press output shaft with special tool 31 5 110 out of front differential and remove.

Installation note: 

Replace SHAFT SEAL IN FRONT DIFFERENTIAL  and coat sealing lips with front differential oil.

Replace circlip and slide in output shaft over resistance of circlip. Output shaft must snap audibly into place.

Fig 2: Pressing Output Shaft With Special Tool (31 5 110)
G09849163Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: High installation forces indicate that the gearing on the output shaft/rear axle final drive side gear are damaged/deformed!
Check spline teeth, replaced damaged parts.

bearing support 

Press output shaft with special tool 31 5 110 out of bearing support and remove.

Installation note: 

Replace SHAFT SEAL IN BEARING SUPPORT  and coat sealing lips with front differential oil.

Replace circlip and slide in output shaft over resistance of circlip. Output shaft must snap audibly into place.

IMPORTANT: High installation forces indicate that the gearing on the output shaft/rear axle final drive side gear are damaged/deformed!
Check spline teeth, replaced damaged parts.
Fig 3: Pressing Output Shaft With Special Tool (31 5 110)
G04755975Courtesy of BMW OF NORTH AMERICA, INC.

After installation 

Replacement only: