31 60 535 Replacing two gaiters on output shaft(s) (output shaft(s) removed)

WARNING: This page is about a different variant/trim than selected.

Grip output shaft (1) in vice with aluminium clamping jaws.

NOTE: 2 = Joint, wheel side
3 = Joint, transmission side

Fig 1: Griping Output Shaft In Vice

Courtesy of BMW OF NORTH AMERICA, INC.

Replacing gaiter of wheel-side joint

Release LOW PROFILE CLIP (1) and clip (2).

Pull back rubber gaiter (3).

Installation note:

Feed gaiter (3) into groove of joint.

Fig 2: Removing Low Profile Clip And Rubber Gaiter

Courtesy of BMW OF NORTH AMERICA, INC.

Press off joint (1) via contact pressure of circlip on shaft (2).

Installation note:

Push on joint until circlip can be heard to snap into place.

Fig 3: Removing Joint Via Contact Pressure Of Circlip On Shaft

Courtesy of BMW OF NORTH AMERICA, INC.

Lift out circlip (1).

Installation note:

Replace circlip (1).

Fig 4: Identifying Circlip

Courtesy of BMW OF NORTH AMERICA, INC.

Pull off gaiter (1) over shaft (2).

Carefully clean all components with a cloth.

NOTE: Re-grease constant velocity joint with the grease from the repair kit.

Fig 5: Installing Gaiter Shaft

Courtesy of BMW OF NORTH AMERICA, INC.

Replacing gaiter of transmission-side joint

Release band clamps (1, 2).

Pull back rubber gaiter (3).

Detach joint housing (4).

Installation note:

Feed gaiter (3) into groove of joint housing (4).

Align band clamp (1) so that hook fastener is as at flat end of joint housing (4).

Fig 6: Removing Joint Housing

Courtesy of BMW OF NORTH AMERICA, INC.

Remove circlip (1).

Installation note:

Replace circlip (1).

Detach tripod element (2) from shaft (3).

Pull off gaiter over shaft (3).

Carefully clean all components with a cloth.

Fig 7: Identifying Tripod Element And Circlip

Courtesy of BMW OF NORTH AMERICA, INC.

Installation note:

Flat side (2) of tripod element (1) must point to circlip.

NOTE: Re-grease constant velocity joint (tripod element) with the grease from the repair kit.

Fig 8: Identifying Flat Side Of Tripod Element

Courtesy of BMW OF NORTH AMERICA, INC.