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33 31 000 Removing and installing complete rear axle support: Notes

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Special tools required: 

WARNING: Danger of injury!
Failure to comply with the following instructions may result in the vehicle slipping off the lifting platform and critically injuring other persons.
Read and observe the information on permissible load distribution in the lifting platform operating instructions.
Load the luggage compartment with a minimum of 100 kg before lowering/removing the rear axle carrier.

When supporting components, make sure that

IMPORTANT: Observe safety information  for raising the vehicle In order to avoid damage to vehicle hoist, perform weight compensation on vehicle.

Necessary preliminary tasks: 

Version with ride-height control: 

Deactivate and drain AIR SPRING/SUSPENSION SYSTEM

IMPORTANT: Do not use any tools to remove the lower section of the air spring (1).

Tilt lower section of air spring (1) by hand towards front/side.

Installation: 

Press lower section of air spring (1) by hand into wheel carrier until it can be seen and heard to snap into place.

Fig 1: Pressing Lower Section Of Air Spring
G04794593Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: The picture shows the plug connections on the right side on a vehicle with Vertical Dynamics Management (VDM).

Partially detach WHEEL ARCH COVER .

Only on right side:  Disconnect plug connection (1) for brake pad wear sensor and expose cable up to the wishbone.

Disconnect plug connection (2) for pulse sensor and expose cable up to the wishbone.

Version with Vertical Dynamics Management: Disconnect both plug connections (3) for the shock absorbers and expose cable up to the wishbone.

Fig 2: Identifying Plug Connections
G04794594Courtesy of BMW OF NORTH AMERICA, INC.

Press brake pedal down to floor and secure with pedal support.

NOTE: The pedal support may only be released when the brake lines are reconnected. This prevents brake fluid from emerging from the expansion tank and air from entering the system when the brake lines are opened.
Fig 3: Pressing Pedal Down To Floor
G06211648Courtesy of BMW OF NORTH AMERICA, INC.

Position an oil sump underneath to catch brake fluid.

Undo retaining screw (1), in the process counter brake hoses (2) at the square head.

Disconnect brake hoses (2) and seal off with plugs.

Installation: 

Ensure tension-free routing of the brake hose and sufficient distance to neighboring components

Tightening torque 34 32 1AZ .

Fig 4: Identifying Banjo Bolts And Brake Hoses
G04794596Courtesy of BMW OF NORTH AMERICA, INC.

Engage special tool 31 5 250 with a 2nd person helping completely on workshop jack 00 2 030.

Insert special tools31 5 253 in telescopic supports of a profile rail pair.

Insert special tools 31 5 256 in telescopic supports of other profile rail pair.

NOTE: In a profile rail pair, two profile rails are connected to one another by gearing.
Fig 5: Identifying Special Tools (31 5 250) And (00 2 030)
G04794597Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: The jacking points on the left side are shown.

Align special tool 31 5 256 to opening in rear axle support.

Align special tool 31 5 253 to cross-member arms on rear axle support.

Support rear axle support by operating workshop jack 00 2 030.

Fig 6: Identifying Special Tools (31 5 253) And (31 5 256)
G04794598Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: The center of gravity of the rear axle must be positioned centrally over the workshop jack. Tie down rear axle support 33 5 206 to the special tool using a tensioning strap31 5 250!

Version with ARS: 

Remove right underbody panelling (rear section).

IMPORTANT: Pay attention to control lines (2) when lowering and raising. Hydraulic lines must not be kinked/tensioned/bent!

Release retaining screw (1). Tightening torque 37 14 15AZ .

Fig 7: Identifying Banjo Bolts And Control Lines
G04794599Courtesy of BMW OF NORTH AMERICA, INC.

Remove front and rear compression struts and carefully lower rear axle support.

NOTE: The rear compression strut will be discontinued in vehicles as of production date 03/2013.

Only vehicles without the rear compression strut: Release screw (1). Tightening torque 33 33 1AZ . Remove screw (1) and stop plate (2).

Fig 8: Removing Screw And Stop Plate
G00530134Courtesy of BMW OF NORTH AMERICA, INC.