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Home >> BMW >> 2009 >> X5 35d >> Repair and Diagnosis >> External Pages >> Different car >> Section 2090 (Integrated Suspension Systems - Repair) >> Pump Assembly With Condenser >> 37 20 001 Removing and installing/replacing DYNAMIC DRIVE valve block

37 20 001 Removing and installing/replacing DYNAMIC DRIVE valve block

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Special tools required: 

WARNING: DANGER OF POISONING  if oil is ingested/absorbed through the skin!
RISK OF INJURY  if oil comes into contact with eyes and skin!
IMPORTANT: Adhere to the utmost cleanliness. Do not allow any dirt to enter the hydraulic system.
NOTE: In all warranty cases you must always provide a fault memory printout, even where there is no fault memory entry, with the defective part. In addition, the valve block openings must be sealed with the protective caps (of the new part).

Necessary preliminary tasks: 

Removing valve block: 

Disconnect plug connections (1) and expose wiring harness up to valve block.

Fig 1: Identifying Plug Connections
G04794886Courtesy of BMW OF NORTH AMERICA, INC.

Release screw pins (1), open holder and suspend hydraulic lines to one side.

Fig 2: Identifying Screw Pins
G04794887Courtesy of BMW OF NORTH AMERICA, INC.

Open holder (1) and remove control lines to rear axle oscillating motor.

Fig 3: Identifying Holder
G04794888Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Hydraulic line and connection on valve block must be fitted with suitable sealing plugs immediately after removal!

Release hollow nuts of control lines (1, 2) to front axle

oscillating motor with special tool 37 1 151  .

Release hollow nuts of control lines (3, 4) to rear axle oscillating motor with special tool 37 1 151  .

Release hollow nut of pressure line (5) with special tool 13 5 020  .

Release hollow nut of return line (6) with special tool 37 1 152  .

Fig 4: Identifying Control Lines Hollow Nuts, Return Line Hollow Nuts And Pressure Line Hollow Nuts
G04794889Courtesy of BMW OF NORTH AMERICA, INC.

Unclip wiring harness (1).

Release nuts (2) and remove valve block.

Fig 5: Identifying Wiring Harness And Nut
G04794890Courtesy of BMW OF NORTH AMERICA, INC.

Installing valve block: 

Replace self-locking nuts.

Mount valve block with new nuts (2) on body.

Tightening torque 37 14 10AZ .

Secure wiring harness (1) to floor plate.

Fig 6: Identifying Floor Plate Wiring Harness
G04794890Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: When assembling, make sure that only the sealing plugs of the line to be fitted are removed.
Do not damage sealing surfaces of hydraulic lines.
NOTE: Make sure hydraulic lines are laid without tension and with sufficient spacing to adjoining components.

Installation sequence for hydraulic lines: 

  1. Install control lines (3, 4)

    Tightening torque 37 14 14AZ .

  2. Install pressure line (5)

    Tightening torque 37 14 11AZ .

  3. Install return line (6)

    Tightening torque 37 14 12AZ .

  4. Install control lines (1, 2)

    Tightening torque 37 14 13AZ .

Fig 7: Identifying Installation Sequence Of Hydraulic Lines
G04794889Courtesy of BMW OF NORTH AMERICA, INC.

Check seating and position of line clip (1), correct if necessary.

Fig 8: Identifying Line Clip
G04794893Courtesy of BMW OF NORTH AMERICA, INC.

Replace screw pins (1).

Insert hydraulic lines in holder and seal holder with screw pins (1).

Tightening torque 37 14 22AZ .

Fig 9: Identifying Screw Pins
G04794887Courtesy of BMW OF NORTH AMERICA, INC.

Insert control lines in holder (1) and seal holder.

NOTE: Replace damaged holder.
Fig 10: Identifying Holder
G04794888Courtesy of BMW OF NORTH AMERICA, INC.

Connect plug connections (1) and lay wiring harness up to valve block.

Fig 11: Identifying Plug Connections
G04794886Courtesy of BMW OF NORTH AMERICA, INC.

After installation: