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Home >> BMW >> 2009 >> 650i 2D Convertible, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 551 (Heating And Air Conditioning - Repair Instructions) >> A/C Housing/Evap., Switching Elements >> 64 51 525 Removing And Installing/Replacing Expansion Valve (Automatic A/C High)

64 51 525 Removing And Installing/Replacing Expansion Valve (Automatic A/C High)

WARNING: This page is about a different car, the 2005 BMW 760Li, 2004 BMW 760i, 2004 BMW 760Li, and 2003 BMW 760Li. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Avoid contact with refrigerant and refrigerant oil. Follow safety instructions for handling refrigerant R 134a. Refer to 64 50... SAFETY INSTRUCTIONS FOR HANDLING REFRIGERANT R 134A . Follow safety instructions for handling refrigerant oil. Refer to 64 50... SAFETY PRECAUTIONS WHEN HANDLING REFRIGERANT OIL (FOR REFRIGERANT R 134A) .
IMPORTANT: Risk of damage! Restart engine only when A/C system has been correctly filled.
NOTE: If A/C system is opened for more than 24 hours: Replacing drier insert for A/C system. Refer to 51 45 185 REMOVING AND INSTALLING/REPLACING TRIM FOR PEDAL ASSEMBLY .

Necessary Preliminary Tasks: 

After installation:

Release screw (1).

Remove left footwell air duct (2) in direction of arrow.

Installation: 

Make sure left footwell air duct (2) is correctly seated.

Fig 1: Removing Left Footwell Air Duct
G03294210Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

If necessary, unclip plug connection.

Remove expansion valve cover (2) in direction of arrow.

Fig 2: Removing Expansion Valve Cover
G03294211Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Retaining hooks (1) must engage fully in mounts (2).

Fig 3: Locating Retaining Hooks
G03294212Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1).

Detach refrigerant lines (2) in direction of arrow.

Remove plate (3).

Fig 4: View Of Refrigerant Lines
G03294213Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Detach refrigerant lines (2) in direction of arrow.

Remove plate (3).

Remove expansion valve.

Fig 5: Identifying Refrigerant Lines
G03294214Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Replace all sealing rings (1).

Fig 6: Locating Sealing Rings
G03294215Courtesy of BMW OF NORTH AMERICA, INC.