LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2009 >> 650i 2D Convertible, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 545 (Body Equipment - Repair Instructions) >> Trunk Latch, Locks >> 51 24 004 Adjusting Rear Lid Lock (Lower Section Of Rear Lid Lock)

51 24 004 Adjusting Rear Lid Lock (Lower Section Of Rear Lid Lock)

WARNING: This page is about a different car, the 2005 BMW 760Li, 2004 BMW 760i, 2004 BMW 760Li, and 2003 BMW 760Li. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Rear lid must be correctly adjusted before adjustment of Soft Close Automatic.

If necessary, adjust rear lid to fit.

IMPORTANT: Once plug connection to servomotor has been disconnected, rear lid can only be opened with central key (1). Button (2) then does not function.

Insert central key (1) in lock cylinder.

Fig 1: Identifying Central Key And Button
G03293126Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: This illustration, see Fig 2, displays the side view of the eccentric pin in the lower section of the trunk lid lock.
Fig 2: Identifying Eccentric Pin In Lower Section Of Trunk Lid Lock
G03293127Courtesy of BMW OF NORTH AMERICA, INC.

Lock rear lid lock upper section with a screwdriver.

Eccentric pin of rear lid lock lower section must now be at bottom dead center.

Fig 3: Locking Rear Lid Lock Upper Section With Screwdriver
G03293128Courtesy of BMW OF NORTH AMERICA, INC.

Open flap in luggage compartment panel on right. Refer to 51 47 172 REMOVING AND INSTALLING/REPLACING FLAP IN LUGGAGE COMPARTMENT TRIM, LEFT OR RIGHT .

Unfasten plug connection (1) and disconnect.

The eccentric pin now remains at bottom dead center even after the rear lid lock upper section has been unlocked.

Fig 4: Locating Plug Connection
G03293129Courtesy of BMW OF NORTH AMERICA, INC.

Turn central key in lock cylinder to right, thereby unlocking rear lid lock upper section.

IMPORTANT: Rear lid lock upper section must be unlocked before each closing of rear lid (risk of damage).
Fig 5: View Of Lock Cylinder (Locked/Unlocked)
G03293130Courtesy of BMW OF NORTH AMERICA, INC.

Adjustment Of Soft Close Automatic: 

Fig 6: Locating Fulcrum Pads
G03293131Courtesy of BMW OF NORTH AMERICA, INC.

Open rear lid.

Screw in rubber buffers (1) on left/right completely.

Fig 7: Installing Rubber Buffers
G03293132Courtesy of BMW OF NORTH AMERICA, INC.

Lever out caps (1) from trim (2).

Fig 8: Identifying Caps In Trim
G03293133Courtesy of BMW OF NORTH AMERICA, INC.

Height Adjustment Of Trunk Lid: 

NOTE: For purposes of clarity, shown here without trim for "tail panel at top".

Tightening torque, refer to 51 24 6AZ in BODY EQUIPMENT - TIGHTENING TORQUES .

Fig 9: Moving Rear Lid Lock Lower Section
G03293134Courtesy of BMW OF NORTH AMERICA, INC.

Contact Pattern Test: 

Coat rear lid lock upper section with grease.

Fig 10: Coating Rear Lid Lock Upper Section
G03293135Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Observe screw length, use longer screws if necessary.

Correcting Contact Pattern: 

Correction is performed by fitting or removing shims underneath screws (1 to 3).

Tightening torque, refer to 51 24 6AZ in BODY EQUIPMENT - TIGHTENING TORQUES .

Fig 11: Identifying Shims And Screws
G03293136Courtesy of BMW OF NORTH AMERICA, INC.

Open rear lid.

Turn rubber buffers (1) until closed rear lid rests on buffers (1) on left/right.

IMPORTANT: Rear lid must not be higher than set gap dimensions as otherwise there will be a distortion of height adjustment!

Re-establish plug connection for rear lid lock lower section.

Fig 12: View Of Rubber Buffers
G03293137Courtesy of BMW OF NORTH AMERICA, INC.

Remove central key (1) from lock cylinder.

Press button (2).

Eccentric pin of rear lid lock lower section turns to top dead center.

Close rear lid and check function of Soft Close Automatic, repeat if necessary.

Add final details to vehicle.

Fig 13: Locating Central Key And Button
G03293138Courtesy of BMW OF NORTH AMERICA, INC.