61 13 Special tools for wiring harness repairs

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Special tools required:

NOTE: For special tools, refer to BODY ELECTRICAL - SPECIAL TOOLS - 645CI (E63) .

61 1 150
61 1 190
61 4 320
61 8 084
61 9 020
61 9 029
61 9 041
61 9 042
61 9 043
61 9 044

Repair ranges I, II, III for vehicle electrical system

Order No.: 81 24 9 408 080
Order No.: 81 24 9 408 300
Order No.: 81 24 9 408 400

NOTE: Operating instructions for the special tools contained in TIS article, refer to "Tool for wiring harness repair, repair range I, II, III", special tool 61 8 084.

Fig 1: Identifying Wiring Harness Repair Special Tools (1 Of 9)

Courtesy of BMW OF NORTH AMERICA, INC.

Repair range IV for vehicle electrical system, special tool 61 9 020:

Contents:

Special tool 61 9 041 (hand pliers)
Special tool 61 9 042 (matrix)
Special tool 61 9 043 (wire stripper)
Special tool 61 9 044 (matrix)

Fig 2: Identifying Wiring Harness Repair Special Tools (2 Of 9)

Courtesy of BMW OF NORTH AMERICA, INC.

Special tool 61 9 043 (wire stripper with wire cutter) for cutting and stripping wires.

Handling:

Cutting to length and stripping insulating from cables, refer to 61 13 CUTTING TO LENGTH AND STRIPPING INSULATION FROM CABLES .

Fig 3: Identifying Wiring Harness Repair Special Tools (3 Of 9)

Courtesy of BMW OF NORTH AMERICA, INC.

Special tool 61 9 041 (hand pliers) with special tool 61 9 042 (matrix) for crimping connectors and contact tubes for fan connectors up to a wire cross-section of 2.5 mm2 and for pushing on contact tubes for fan connectors.

Handling:

Crimping stop parts (contacts), refer to 61 13 CRIMPING ON STOP PARTS .

Fan connector for retrofitting/repairs, refer to 61 13 INSTALLING FAN CONNECTOR FOR RETROFITTING/REPAIRS .

Fig 4: Identifying Wiring Harness Repair Special Tools (4 Of 9)

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Special tool 61 9 041 (hand pliers) with special tool 61 9 044 (matrix) for crimping cable guide and strain relief device on antenna elbow plug.

Handling:

Antenna elbow plug on radio receiver, refer to 61 13 ... ANTENNA ELBOW PLUG ON RADIO RECEIVER .

Fig 5: Identifying Wiring Harness Repair Special Tools (5 Of 9)

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Special tool 61 1 150 (release and pressing-out tool) for:

releasing round plug housings
releasing relay carriers
pressing out contacts
removing indicator lights

Fig 6: Identifying Wiring Harness Repair Special Tools (6 Of 9)

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Handling:

Opening plug housings and removing contacts of different plug systems, refer to 61 13 ... OPENING PLUG HOUSINGS AND REMOVING CONTACTS OF DIFFERENT PLUG SYSTEMS .

Repair kit for ignition cables and for crimping fan connector receptacles 4 mm²

Handling:

Crimping stop parts (contacts), refer to 61 13 CRIMPING ON STOP PARTS .

Service Information 1 03 89 (037)

Fig 7: Identifying Wiring Harness Repair Special Tools (7 Of 9)

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Special tool 61 4 320 (crimping set with pliers) for:

Cutting to length and stripping insulation from optical fibers, refer to 61 13 ... CUTTING OFF, STRIPPING INSULATION AND CUTTING OPTICAL FIBRES TO LENGTH .
Crimping optical fibers, refer to 61 13 ... CRIMPING OPTICAL FIBRES .
Crimping MPQ contacts, refer to 61 13 ... CRIMPING MICRO POWER QUADLOCK CONTACTS (MPQ) .
Crimping MQS contacts, refer to 61 13 ... CRIMPING MICRO QUADLOCK SYSTEM CONTACTS (MQS) .

Fig 8: Identifying Wiring Harness Repair Special Tools (8 Of 9)

Courtesy of BMW OF NORTH AMERICA, INC.

Special tool 61 1 190 pliers for insulation displacement connector for repairing ribbon cables.

Fig 9: Identifying Wiring Harness Repair Special Tools (9 Of 9)

Courtesy of BMW OF NORTH AMERICA, INC.

Handling:

Repairing ribbon cables, refer to 61 13 ... REPAIRING RIBBON CABLES .