LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2009 >> 650i 2D Convertible, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 368 (Body Equipment - Repair) >> Front Door Locks, Handles, Fittings >> 51 21 180 Removing and installing/replacing cover on outer handle

51 21 180 Removing and installing/replacing cover on outer handle

WARNING: This page does not describe the selected car, but rather 19 other vehicles, including the 2010 BMW M5, 2009 BMW M5, 2008 BMW M5, 2007 BMW M5, and 2007 BMW 550i. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

If replacing version with Comfort Access/CA: 

In order to avoid Comfort Access malfunction, use only original BMW paints on the outside handle with electrically non-conducting primer.

New part* (from 09/2005) is provided with electrically non-conducting primer.

* Sourcing reference: BMW Parts Service

Necessary preliminary tasks: 

2-door Models: 

Remove trim (2).

Lever out trim (1) only to release the FRONT DOOR OUTER HANDLE .

Fig 1: Removing Plate (2-Door Models)
G03261517Courtesy of BMW OF NORTH AMERICA, INC.

4-door Models: 

Refer to "2-door Models" above.

Fig 2: Removing Plate (4-Door Models)
G03261518Courtesy of BMW OF NORTH AMERICA, INC.
NOTE:

Protect bore (1) against scratching (risk of corrosion).

Release screw (2).

Installation: 

Press cover (3) slightly towards rear when screwing down (gap).

Tightening torque: see 8AZ in 51 21 FRONT DOOR LOCKS .

Fig 3: Identifying Protect Bore
G03261519Courtesy of BMW OF NORTH AMERICA, INC.

Remove stop pad (1).

Fig 4: Removing Stop Pad
G03261520Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1).

Press mounting (2) back, lever out cover (3) at rear and remove in direction of arrow.

Tightening torque: see 7AZ in 51 21 FRONT DOOR LOCKS .

Fig 5: Loosening Screw
G03261521Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Following parts of cover on outside handle (5) must not be damaged or missing:

  1. Thread
  2. Bridges
  3. Bridges
  4. Screw surface
Fig 6: Identifying Parts Of Cover On Outside Handle
G03261522Courtesy of BMW OF NORTH AMERICA, INC.