41 11 150 Cover For Frame Side Member (Part Replacement Between A And B Pillar)
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Read contents of BODY, GENERAL .
Spot-weld bonding is used on this vehicle.
Observe specific PROCEDURE .
Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.
Use only approved SPOT-WELDING APPARATUS for repairs.
Following new body parts are required:
- (1) B-pillar with entrance
- (2) Shaped part, entrance, outer (not shown)
Mark severance cuts in accordance with specified measurements and cut.
IMPORTANT:
Cut outer plate only for following severance cuts.
Dimension a = approx. 50 mm behind 25 mm dia. hole.
Dimension b = approx. 250 mm before hole dia. 20 mm.
Open welded connections in areas (1) and (2).
Open bonded connections in areas (3). Open one welding spot in each case.
Installation note:
Mark new part in accordance with severance cuts on vehicle and cut.
Apply window glass adhesive . See 41 00... INSTALLING A CAVITY ACOUSTIC BAFFLE (EXPANDED) or 41 00... INSTALLING A CAVITY ACOUSTIC BAFFLE (NOT EXPANDED) to cavity sealing (4).
Apply ADHESIVE in areas (3). Welding spots omitted in areas (3).
Weld in REINFORCEMENT PLATES at all severance cuts.
BOND and rivet new part in area (2).
Use Hemlock 813 blind rivet (sourcing reference: BMW Parts Department image board - Aluminum and steel/bonding and welding).
Double number of rivets with respect to welding spots in area (2).
Dimension a = approx. 50 mm behind 25 mm dia. hole.
Dimension b = approx. 250 mm before hole dia. 20 mm.
Open welded connections in areas (1) and (2).
Open bonded connections in areas (3). Open one welding spot in each case.
Installation note:
Mark new part in accordance with severance cuts on vehicle and cut.
Apply window glass adhesive . See 41 00... INSTALLING A CAVITY ACOUSTIC BAFFLE (EXPANDED) or 41 00... INSTALLING A CAVITY ACOUSTIC BAFFLE (NOT EXPANDED) to cavity sealing (4).
Apply ADHESIVE in areas (3). Welding spots omitted in areas (3).
Weld in REINFORCEMENT PLATES at all severance cuts.
BOND and rivet new part in area (2).
Use Hemlock 813 blind rivet (sourcing reference: BMW Parts Department image board - Aluminum and steel/bonding and welding).
Double number of rivets with respect to welding spots in area (2).