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Home >> BMW >> 2009 >> 650i 2D Convertible, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 3034 (Front Axle - Repair) >> Front Axle Suspension >> 31 10 001 Completely removing and installing front axle with engine and transmission (N63/S63 E70/E71) >> Notes

31 10 001 Completely removing and installing front axle with engine and transmission (N63/S63 E70/E71): Notes

WARNING: This page is about a different car, the 2013 BMW X5 M, 2012 BMW X5 M, 2011 BMW X5 M, and 2010 BMW X5 M. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

IMPORTANT: Removal weight approx. 250 kg to 450 kg.
Check payload of vehicle and empty if necessary
Load front footwell with sandbags if necessary, approx. 200 kg.
Note safety information of table lift!

Necessary preliminary tasks: 

Release vacuum line (3) for brake-servo assistance at the vacuum pump.

Fig 1: Identifying Vacuum Line
G08527597Courtesy of BMW OF NORTH AMERICA, INC.

Unlock coolant hose (1) and detach from coolant pipe.

Fig 2: Identifying Coolant Hose
G08527598Courtesy of BMW OF NORTH AMERICA, INC.

Release screws and remove retaining bracket (1).

Unlock upper section (2) of partition seal in direction of arrow and remove.

Release grommets (3) for wiring harnesses from lower section of partition seal and from electronics box.

Installation note: 

Make sure grommets are correctly seated so as to prevent ingress of moisture.

Fig 3: Unlocking Upper Section Of Partition Seal
G08527599Courtesy of BMW OF NORTH AMERICA, INC.

Release engine wiring harness from electronics box and secure on engine against falling off.

Unlock and detach all connectors (1) on DME control unit.

Unlock plug on electronics box fan and disconnect.

Unlock and detach terminal strip (2).

Unlock all plugs on plug strip (3) and detach.

Unlock plug strip (3) and remove towards top.

Fig 4: Identifying DME Control Unit Connectors, Terminal Strip And Plug Strip
G08527600Courtesy of BMW OF NORTH AMERICA, INC.

Unlock and detach vacuum line (1) from vacuum pump.

Fig 5: Identifying Vacuum Line
G08527601Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Detach line.

Tightening torque: 64 53 5AZ

Installation note: 

Replace sealing rings and moisten with refrigerant fluid.

Fig 6: Identifying Line Screws
G08527602Courtesy of BMW OF NORTH AMERICA, INC.

Unlock and disconnect fuel delivery line (1), seal off with special tool 13 5 160.

Seal off fuel delivery line (2) with special tool 13 5 162 .

Fig 7: Identifying Fuel Delivery Line
G08527603Courtesy of BMW OF NORTH AMERICA, INC.

Release nut and remove screw (3).

Fix brake caliper (1) with a suitable auxiliary materials (2).

Installation note: 

Keep wishbone to swivel bearing connection clean and free from oil and grease.

Note direction of insertion of screw.

Screw must rest correctly in groove of ball stud.

Replace self-locking nut.

Tightening torque: 31 12 6AZ

Fig 8: Identifying Brake Caliper, Auxiliary Materials And Screw
G08527604Courtesy of BMW OF NORTH AMERICA, INC.

Release nut (1) and remove screw (2).

Installation note: 

Replace screw and nut.

Note direction of insertion of screw.

Tighten down screw connection in normal position.

Tightening torque 31 12 3AZ .

Detach plug connection of speed sensor at front left and right.

Fig 9: Identifying Control Arm Screw And Nut
G08527605Courtesy of BMW OF NORTH AMERICA, INC.

Turn steering wheel.

Use two mounting levers on both sides to unlock the drive shaft of the front axle differential.

Fig 10: Identifying Mounting Levers
G08527606Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect coolant hose (1) from auxiliary water pump (2).

Fig 11: Identifying Coolant Hose And Auxiliary Water Pump
G08527607Courtesy of BMW OF NORTH AMERICA, INC.

Slacken nut (1).

Release holder (2) from support plate (3).

Fig 12: Identifying Holder, Support Plate And Nut
G08527608Courtesy of BMW OF NORTH AMERICA, INC.

Disengage engine oil pipe (1) from bracket (2).

Fig 13: Identifying Engine Oil Pipe And Bracket
G08527609Courtesy of BMW OF NORTH AMERICA, INC.

Remove screws (1 to 4).

Detach pressure line of swivel motor (5).

Detach pressure line of swivel motor (6).

Pull off expandable hose for Adaptive Drive (7).

Pull off return line (8).

Installation note: 

Replace all gaskets.

Fig 14: Identifying Swivel Motor, Adaptive Drive, Return Line And Screws
G08527610Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Coordinate determination always begins at the top.

Position engine assembly on table top .

Position transmission on table top .

Table top is adjustable in a longitudinal direction (see arrow).

Fig 15: View Of Work Plate Coordinate System
G08527611Courtesy of BMW OF NORTH AMERICA, INC.