64 11 206 Removing and installing/replacing heater
Refrigerant circuit is under high pressure!
Follow safety instructions for handling refrigerant R 134a
Avoid contact with refrigerant and refrigerant oil.
Follow safety instructions for Instructions for handling refrigerant oil (for refrigerant R 134a)
Restart engine only when A/C system has been correctly filled.
Follow Instructions for opening and replacing parts in refrigerant circuit for opening and replacing parts in refrigerant circuit!
If A/C system is opened for more than 24 hours: see 64 53 517 Replacing desiccant insert for A/C system
.
Necessary preliminary tasks:
- Drain off A/C system. See 64 50 009 Drawing off, evacuating and filling A/C system (R 134a)
- Remove CARRIER FOR INSTRUMENT PANEL .
- Unclip wiring harness holders from heater
- Remove fresh air duct
- Remove left partition wall for units compartment. See 51 71... REMOVING AND INSTALLING/REPLACING ASSEMBLY COMPARTMENT PARTITION WALL .
Recycling
Coolant emerges when coolant lines are detached. Have a suitable collecting container ready.
Catch and dispose of escaping coolant.
Observe country-specific waste-disposal regulations.
Release screw (1) and remove refrigerant lines with cover (1) and associated seal.
Tightening torque 64 53 2AZ , see 64 53 REFRIGERANT LINES AND EXPANSION VALVE .
Replace sealing rings and moisten with refrigerant oil.
Mark connection sequence of water hoses prior to removal.
Release hose clamps (1) and detach water hoses.
Release nut (1) and nut (2) underneath.
Tightening torque 64 11 4AZ , see 64 11 HOUSING, HEATER/AIR CONDITIONER .
Release screws (1) and remove windscreen air guide (2).
Release screw (1).
Tightening torque 64 11 4AZ , see 64 11 HOUSING, HEATER/AIR CONDITIONER .
Release screw (1).
Tightening torque 64 11 4AZ , see 64 11 HOUSING, HEATER/AIR CONDITIONER .
Feed out heater (2).
Replacement:
- Modify evaporator , see 64 51 002 Replacing evaporator .
- Modify heater core
- Modify expansion valve , see 64 51 525 Removing and installing or replacing expansion valve .
- Modify all servodrives
Installation:
Water drain (1) must be inserted on both sides into outlet channel (2).
After installation:
- Evacuate and fill A/C system , see 64 50 009 Drawing off, evacuating and filling A/C system (R 134a) .
- Fill and vent cooling system, see 17 00 008 DRAINING AND ADDING COOLANT IN RADIATOR (N62TU, N63) , and 17 00 039 VENTING COOLING SYSTEM AND CHECKING FOR WATER LEAKS (N63) , or 17 00 005 DRAINING AND ADDING COOLANT (N54) , 17 00 039 VENTING COOLING SYSTEM AND CHECKING FOR WATER LEAKS (N54) .