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Home >> BMW >> 2009 >> 650i 2D Convertible, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 2044 (Convertible Top - Repair) >> Motor Operated Convertible Top >> 54 34 400 Removing And Installing Convertible Top Wiring Harness

54 34 400 Removing And Installing Convertible Top Wiring Harness

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WARNING:

Soft top becomes pressureless without a warning signal.

For all work, secure soft top with a suitable support tool against collapsing.

Ensure Convertible top is supported in the middle.

Ignition must remain switched off during the repair work.

Failure to comply with this instruction may result in the hydraulic valves incurring preliminary damage.

NOTE:

If the wiring harness is only partly damaged, a partial repair is also permissible with a new complete wiring harness.

Make sure the wiring harness is installed and secured correctly!

Refer to information on wiring harness repairs:

Convertible top wiring harness overview: 

Fig 1: Overview Of Convertible Top Wiring Harness
G06177487Courtesy of BMW OF NORTH AMERICA, INC.

Necessary preliminary tasks: 

NOTE: For purposes of clarity, removal of Convertible top wiring harness is shown on removed Convertible top.

Unlock plug connections (1) and disconnect.

Disconnect cable ties and feed wiring harness out of body.

Installation: 

Replace faulty cable ties.

Fig 2: Identifying Plug Connections
G06177416Courtesy of BMW OF NORTH AMERICA, INC.

Unclip plug connection (1) and disconnect.

Unclip cable holder with wiring harness from Convertible top frame.

Installation: 

If necessary, replace defective clips.

Fig 3: Locating Plug Connection
G06177489Courtesy of BMW OF NORTH AMERICA, INC.

Unclip cable holder with wiring harness from Convertible top frame.

Installation: 

If necessary, replace defective clips.

Fig 4: Locating Cable Holder With Wiring Harness
G06177490Courtesy of BMW OF NORTH AMERICA, INC.

Unclip cable holder with wiring harness from Convertible top frame.

Installation: 

If necessary, replace defective clips.

Fig 5: Locating Cable Holder With Wiring Harness
G06177491Courtesy of BMW OF NORTH AMERICA, INC.

Unclip cable holder with wiring harness from Convertible top frame.

Installation: 

If necessary, replace defective clips.

Fig 6: Locating Cable Holder With Wiring Harness
G06177492Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect all cable ties from wiring harness.

Installation: 

If necessary, replace cable ties.

Fig 7: Identifying Screws
G06177493Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Remove Hall sensors.

Unclip Hall sensor (2).

Disconnect all cable ties from wiring harness.

Installation: 

If necessary, replace cable ties.

Fig 8: Identifying Hall Sensor With Screws
G06177494Courtesy of BMW OF NORTH AMERICA, INC.

Unclip plastic guide (1).

Disconnect all cable ties from wiring harness.

Installation: 

If necessary, replace cable ties.

Fig 9: Identifying Plastic Guide With Cable Ties
G06177495Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect plug connection (1) from cable strap.

Detach cable tie.

Installation: 

Replace faulty cable ties.

Fig 10: Identifying Plug Connection
G06177496Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect plug connection (1) from cable strap.

Detach cable tie.

Feed wiring harness out of locking bar linkage.

Installation: 

Replace faulty cable ties.

Make sure wiring harness is correctly positioned in locking bar linkage.

Fig 11: Identifying Plug Connection And Cable Strap
G06177497Courtesy of BMW OF NORTH AMERICA, INC.

Installation: