LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2009 >> 650i 2D Convertible, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 1934 (Collision - Body Panel Repair (E82)) >> Wheel Wells >> 41 14 502 Replacing Rear Left Outer Wheel Arch Section (Rear Left Side Panel Removed)

41 14 502 Replacing Rear Left Outer Wheel Arch Section (Rear Left Side Panel Removed)

WARNING: This page does not describe the selected car, but rather 13 other vehicles, including the 2013 BMW 135is, 2013 BMW 135i, 2013 BMW 128i, 2012 BMW 135i, and 2012 BMW 128i. However, it is still accessible from the selected car via links, so may be relevant.

Read contents of Body, General  . Refer to 41 0 Contents Of Body, General .

Spot-weld bonding is used on this vehicle. Observe specific procedure  . Refer to 41 00... Spot-Weld Bonding Steel Parts .

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Use only approved spot-welding apparatus  for repairs! Refer to 41 00... Workshop Equipment .

Following new body parts are required (refer to Electronic Parts Catalogue ETK):

Open weld joints in area (1).

Fig 2: Identifying Weld Joints Area
G05778773Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in area (1).

Release cavity acoustic baffle in area of outer wheel arch section.

Fig 3: Identifying Weld Joints Area
G04752210Courtesy of BMW OF NORTH AMERICA, INC.

Cut wheel arch (1) along line (2) in radius.

IMPORTANT: Cut outer metal sheet only.
Fig 4: Identifying Wheel Arch
G05778775Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part: 

Open weld joints in area (1).

Installation: 

Position cut out metal section (2) on vehicle and weld.

Fig 5: Identifying Weld Joints Area
G05778776Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part: 

Mark new part in accordance with severance cut on vehicle + 20 mm extra material and cut (1).

Installation: