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33 11 091 Replacing Drive Flange On Left Or Right Of Rear Differential

WARNING: This page is about a different car, the 2007 BMW 550i and 2006 BMW 550i. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:

Risk of burning on the exhaust system!

IMPORTANT:

When replacing the drive flange, you must also replace the SHAFT SEAL !

Necessary preliminary tasks: 

Drive out drive flange.

Installation: 

Insert drive flange and rotate until spline on flange meshes with teeth on differential bevel gear.

Press drive flange in further until circlip locates with an audible click.

Fig 1: Identifying Drive Flange
G04759774Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT:

High installation forces indicate that the spline teeth on the drive flange/differential bevel gear are damaged/deformed!

Check spline teeth, replaced damaged parts.

Install retaining ring (1).

Installation: 

Clean shaft seal race on drive flange thoroughly.

Coat drive flange at contact face of shaft seal with approved rear differential oil.

Fig 2: Identifying Retaining Ring
G04759775Courtesy of BMW OF NORTH AMERICA, INC.

Replacement: 

Replace SHAFT SEAL .

After installation: