33 31 503 Lowering/raising rear axle carrier (special tool SWZ00-2040)

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2013 BMW 128i, 2012 BMW 128i, 2011 BMW 128i, 2010 BMW 128i, and 2009 BMW 128i. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required:

00 2 030
00 2 040
See SPECIAL TOOLS .
33 4 491
33 4 492
See SPECIAL TOOLS .

WARNING: Danger of injury!
Failure to comply with the following instructions may result in the vehicle slipping off the lifting platform and critically injuring other persons.
Read and observe the information on permissible load distribution in the lifting platform operating instructions.
Load the luggage compartment with a minimum of 100 kg before lowering/removing the rear axle carrier.

When supporting components, make sure that

the vehicle can no longer be raised or lowered
the vehicle does not lift off the locating plates on the lifting platform

WARNING: Scalding hazard!
This work may only be carried out on an exhaust system which has cooled down.

Necessary preliminary tasks:

Remove both Rear Coil Springs
If Necessary, Remove Tension Strut(s)

Press clutch pedal down to floor and secure with pedal support.

NOTE: The pedal support may only be released when the brake lines are reconnected.
This prevents brake fluid from emerging from the expansion tank and air from entering the system when the brake lines are opened.

Fig 1: Pressing Clutch Pedal Down To Floor

G04726335

Courtesy of BMW OF NORTH AMERICA, INC.

Position an oil sump underneath to catch brake fluid.

Release banjo bolts (1), gripping brake hoses (2) at square head in the process.

Disconnect brake hoses (2) and seal off with plugs.

Installation:

Make sure brake hoses are laid without tension and with sufficient spacing to adjoining components.

See Tightening torque 34 32 1AZ in 34 32 BRAKE LINES .

Fig 2: Identifying Brake Hoses And Banjo Bolts

G04726483

Courtesy of BMW OF NORTH AMERICA, INC.

Unclip cables for pulse generator and ride-height sensor/brake pad sensor on rear axle carrier at side.

Slacken nut (1).

Turn bracket (2) for exhaust system towards rear.

Release sheet nut and bolts (arrows).

Place heat shield on exhaust system.

Fig 3: Identifying Exhaust System Bracket And Bolts

G04726490

Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, position special tool 00 2 040 with a 2nd person helping on workshop jack 00 2 030 .

Insert special tools 33 4 491 and 33 4 492 into corresponding mountings of special tool 00 2 040 .

Lower special tool 33 3 274.

Fig 4: Identifying Special Tools For Rear Axle Carrier

G05778364

Courtesy of BMW OF NORTH AMERICA, INC.

NOTE: The jacking points on the left side are shown.

Align special tools 33 4 491 and 33 4 492 to rear axle carrier.

Support rear axle carrier by operating workshop jack 00 2 030 .

Fig 5: Supporting Rear Axle Carrier

G05778365

Courtesy of BMW OF NORTH AMERICA, INC.

Remove compression struts (1).

Release screws (2) and swivel/remove stop plates to one side.

Lower rear axle carrier.

Installation:

Check threads for damage; if necessary, repair with Helicoil thread inserts .

First install compression struts (1) and then tighten down screws (2).

See Tightening torque 33 33 1AZ in 33 33 REAR AXLE SUSPENSION .

Fig 6: Identifying Compression Struts And Screws

G05778366

Courtesy of BMW OF NORTH AMERICA, INC.

After installation:

Bleed braking system ..