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Home >> BMW >> 2009 >> 135i 2D Convertible, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Cooling System - Repair >> Charge Air Cooler With Mount >> 17 51 000 Removing and installing/replacing intercooler/charge air cooler(N54)

17 51 000 Removing and installing/replacing intercooler/charge air cooler(N54)

Special tools required: 

See ENGINE- SPECIAL TOOLS .

Necessary preliminary tasks: 

IMPORTANT: Coat sealing rings of quick-connect couplings with antiseize agent.
Pressure pipes cannot be fitted without antiseize agent.

Release lock on cover (1) in direction of arrow.

Fig 1: Releasing Lock On Cover
G06175306Courtesy of BMW OF NORTH AMERICA, INC.

Release cover (1) in direction of arrow and remove.

Fig 2: Releasing Cover
G06175307Courtesy of BMW OF NORTH AMERICA, INC.

Release screws and remove intercooler (1).

Fig 3: Identifying Intercooler
G06175308Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Make sure intercooler (1) and cooler bracket (2) are in correct installation position.

Fig 4: Identifying Intercooler And Cooler Bracket
G06175309Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Make sure intercooler (1) and cooler bracket (2) are in correct installation position.

Fig 5: Identifying Intercooler And Cooler Bracket
G06175310Courtesy of BMW OF NORTH AMERICA, INC.

Installation:

CAUTION: Risk of damage  to sealing rings!
Special tool 11 8 670 is essential!

Texts refer to and illustrations show the right side. The procedure is identical for the left side.

Fig 6: Identifying Charge-Air Duct With Special Tool
G05502065Courtesy of BMW OF NORTH AMERICA, INC.