LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2007 >> 335i 2D Convertible, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 17 (Rear Axle - Repair - E90/E91) >> 21 Output shafts >> 33 21 ... Pressing output shaft out of drive flange and drawing in (output shaft removed from rear differential)

33 21 ... Pressing output shaft out of drive flange and drawing in (output shaft removed from rear differential)

WARNING: This page is about a different variant/trim than selected.

Special tools required:

WARNING: Risk of injury!

It is not permitted to use the impact screwdriver to press out and draw in the output shaft. Important!

IMPORTANT: To avoid damaging the dust sleeve, use special tool 33 2 160 to press out and draw in the output shaft after removing the brake disk.
NOTE: Rounded inside edge of special tool 33 2 160 must point to drive flange.
Fig 1: Identifying Special Tool (33 2 160)
G00455053Courtesy of BMW OF NORTH AMERICA, INC.

Special tool 33 2 200: 

Secure output shaft against falling out.

Screw on special tool 33 2 203, 33 2 207 and 33 2 201 with all wheel studs to drive flange.

Press output shaft out of drive flange; in so doing, grip basic body 33 2 201 with special tools 33 2 202 and 33 5 070.

Fig 2: Identifying Special Tools (33 2 201), (33 2 203), (33 2 207), (33 2 202) And (33 5 070)
G00455054Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: No oil permitted on shaft journal thread!

Lightly oil spline teeth of output shaft.

Insert output shaft into drive flange.

Screw special tool 33 2 205 / 33 2 206 onto output shaft.

Fig 3: Identifying Special Tools (33 2 206) And (33 2 205)
G00455055Courtesy of BMW OF NORTH AMERICA, INC.

Mount special tool 33 2 201 with three wheel studs to drive flange.

Draw in output shaft with special tool 33 2 205 up to stop; in so doing, grip basic body 33 2 201 with special tools 33 2 202 and 33 5 070.

Fig 4: Identifying Special Tools (33 5 070), (33 2 201), (33 2 202), (33 2 208), (33 2 205) And (33 2 206)
G00455056Courtesy of BMW OF NORTH AMERICA, INC.

Special tool 33 2 100  :

Secure output shaft against falling out.

Screw on special tool 33 2 111, 33 2 117 and 33 2 116 with all wheel studs to drive flange.

Press output shaft out of drive flange; in so doing, grip basic body 33 2 116 with special tools 33 2 202 and 33 5 070.

Fig 5: Identifying Special Tools (33 5 070), (33 2 116), (33 2 111), (33 2 117) And (33 2 202)
G00455057Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: No oil permitted on shaft journal thread!

Lightly oil spline teeth of output shaft.

Insert output shaft into drive flange.

Screw special tool 33 2 118 / 33 2 119 onto output shaft.

Fig 6: Identifying Special Tools (33 2 118) And (33 2 119)
G00455058Courtesy of BMW OF NORTH AMERICA, INC.

Mount special tool 33 2 116 with three wheel studs to drive flange.

Draw in output shaft with special tool 33 2 115 up to stop; in so doing, grip basic body 33 2 116 with special tools 33 2 202 and 33 5 070.

Fig 7: Identifying Special Tools (33 5 070), (33 2 116), (33 2 115), (33 2 118), (33 2 119) And (33 2 202)
G00455059Courtesy of BMW OF NORTH AMERICA, INC.