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Home >> BMW >> 2004 >> X5 30i, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 766 (Integrated Suspension Systems - Repair) >> 22 Pump Assembly With Connector >> 37 20 001 Removing and Installing/Replacing DYNAMIC DRIVE Valve Block >> Special tools required:

Special tools required:

WARNING: This page is about a different car, the 2010 BMW X5, 2009 BMW X5, 2008 BMW X5, and 2007 BMW X5. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Danger of poisoning if oil is ingested/absorbed through the skin! See 00 DANGER OF POISONING IF OIL IS INGESTED/ABSORBED THROUGH THE SKIN
Risk of injury if oil comes into contact with eyes and skin! See 00 RISK OF INJURY IF OIL COMES INTO CONTACT WITH EYES AND SKIN
IMPORTANT: Adhere to the utmost cleanliness. Do not allow any dirt to enter the hydraulic system.
NOTE: In a warranty case you must always provide a fault memory printout, even where there is no fault memory entry, with the defective part. In addition, the valve block openings must be sealed with the protective caps (of the new part).

Necessary preliminary tasks: 

Removing valve block: 

Disconnect plug connections (1) and expose wiring harness up to valve block.

Fig 1: Identifying Plug Connections
G04794886Courtesy of BMW OF NORTH AMERICA, INC.

Release screw pins (1), open holder and suspend hydraulic lines to one side.

Fig 2: Identifying Screw Pins
G04794887Courtesy of BMW OF NORTH AMERICA, INC.

Open holder (1) and remove control lines to rear axle oscillating motor.

Fig 3: Identifying Control Lines And Holder
G04794888Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Hydraulic line and connection on valve block must be fitted with suitable sealing plugs immediately after removal!

Release hollow nuts of control lines (1, 2) to front axle oscillating motor with special tool 37 1 151.

Release hollow nuts of control lines (3, 4) to rear axle oscillating motor with special tool 37 1 151.

Release hollow nut of pressure line (5) with special tool 13 5 020.

Release hollow nut of return line (6) with special tool 37 1 152.

Fig 4: Identifying Hollow Nut Of Return Line
G04794889Courtesy of BMW OF NORTH AMERICA, INC.

Unclip wiring harness (1).

Release nuts (2) and remove valve block.

Fig 5: Identifying Wiring Harness And Nuts
G04794890Courtesy of BMW OF NORTH AMERICA, INC.

Installing valve block: 

Replace self-locking nuts.

Mount valve block with nuts (2) on body.

Tightening torque 37 14 10AZ.

Secure wiring harness (1) to valve block holder.

Fig 6: Identifying Wiring Harness And Nuts
G04794890Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: When assembling, make sure that only the sealing plugs of the line to be fitted are removed.
Do not damage sealing surfaces of hydraulic lines.
NOTE: Make sure hydraulic lines are laid without tension and with sufficient spacing to adjoining components.

Installation sequence for hydraulic lines: 

  1. Install control lines (3, 4)

    Tightening torque 35 N.m.

  2. Install pressure line (5)

    Tightening torque 35 N.m.

  3. Install return line (6)

    Tightening torque 35 N.m.

  4. Install control lines (1, 2)

    Tightening torque 35 N.m.

    Fig 7: Identifying Hollow Nut Of Return Line
    G04794889Courtesy of BMW OF NORTH AMERICA, INC.

Check seating and position of line holder (1), correct if necessary.

Fig 8: Identifying Line Holder
G04794893Courtesy of BMW OF NORTH AMERICA, INC.

Replace screw pins (1).

Insert hydraulic lines in holder and seal holder with screw pins (1).

Tightening torque 35 N.m.

Fig 9: Identifying Screw Pins
G04794887Courtesy of BMW OF NORTH AMERICA, INC.

Insert control lines in holder (1) and seal holder.

NOTE: Replace damaged holder.
Fig 10: Identifying Control Lines And Holder
G04794888Courtesy of BMW OF NORTH AMERICA, INC.

Connect plug connections (1) and lay wiring harness up to valve block.

Fig 11: Identifying Plug Connections
G04794886Courtesy of BMW OF NORTH AMERICA, INC.

After installation: