61 13 Special tools for wiring harness repairs

Special tools required: 

• 12 1 080
• 61 0 200 CRIMPING SET (BASIC TOOL)
• 61 0 210 MATRIX LSK 8
• 61 0 220 MATRIX FOR SLK 2.8
• 61 0 230 STENCIL FOR CONTACTS "DFK 40" AND "MAK 8"
• 61 0 300 RELEASING TOOL (COMPLETE KIT)
• 61 0 400
• 61 1 190 PLIERS
• 61 4 320 CRIMPING SET WITH PLIERS
• 61 9 041 61 9 040 SET OF TOOLS FOR REPAIR KIT IV
• 61 9 044 61 9 040 SET OF TOOLS FOR REPAIR KIT IV

Repair range, vehicle electrical system: 

• Refer to Service Information:

SI 2 04 07 341 

Release and press-out tool: 

• Special tool 61 0 300 
• Special tool 61 0 400  (MINI N12/N14)

Handling: 

• Opening plug housings and removing contacts of different plug systems, see 61 13 Opening plug housings and removing contacts of different plug systems 

Fig 1: Identifying Special Tool

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Cutting to length and stripping insulation from cables: 

Handling: 

• Cutting to length and stripping insulation from cables, see 61 13 Cutting to length and stripping insulation from cables 

Fig 2: Identifying Cutting Plier

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Crimping stop parts (small contacts): 

• Special tool 61 4 320 
  1. Tool without crimping head
  2. Crimping head, see 61 13 ... Cutting off, stripping insulation and cutting optical fibres to length 
  3. Crimping head, see 61 13 ... Crimping optical fibres 
  4. Crimping head 61 13 ... Crimping Micro Quadlock System contacts (MQS) 
  5. Crimping head, see 61 13 ... Crimping Micro Power Quadlock contacts (MPQ) 
  6. Replacement blade (face-cutting fibre-optic cables)
  7. Replacement blade with tool (insulation stripping unit)
  8. Universal crimping head

Fig 3: Identifying Crimping Stop Parts (Small Contacts)

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Crimping stop parts (large contacts): 

• Special tool 61 0 200 (crimping set)
• Special tool 61 0 210 (matrix set LSK 8)
• Special tool 61 0 220 (matrix set SLK 2.8)
• Special tool 61 0 230 (matrix set MAK 8 / DFK4)

Fig 4: Identifying Crimping Stop Parts (Large Contacts)

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Crimping antenna elbow plugs: 

• Special tool 61 9 041  (hand crimping tool)
• Special tool 61 9 044  (matrix)

Handling: 

• Antenna elbow plug on radio receiver

Fig 5: Identifying Special Tool (61 9 044) And (61 9 041)

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Repair kit for ignition cables and for crimping fan connector receptacles 4 mm ² :

• Special tool 12 1 080 

Handling: 

• Crimping stop parts (contacts), see 61 13 Crimping stop parts 

Fig 6: Identifying Special Tool Kit

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Repairing ribbon cables: 

• Special tool 61 1 190 

Handling: 

• Repairing ribbon cables, see 61 13 ... Repairing ribbon cables 

Fig 7: Identifying Special Tool

Courtesy of BMW OF NORTH AMERICA, INC.