61 13 Special tools for wiring harness repairs

WARNING: This page is about a different variant/trim than selected.

Special tools required:

61 1 150
61 1 190
61 4 320
61 8 084
61 9 020
61 9 029
61 9 041
61 9 042
61 9 043
61 9 044

Repair ranges I, II, III for vehicle electrical system

Fig 1: Identifying Tools For Repair Range I, II & III

Courtesy of BMW OF NORTH AMERICA, INC.

Order No.: 81 24 9 408 080
Order No.: 81 24 9 408 300
Order No.: 81 24 9 408 400

Sourcing reference: BMW Parts Service.

Repair range IV for vehicle electrical system, special tool 61 9 020:

Contents:

Special tool 61 9 041 (hand pliers)
Special tool 61 9 042 (matrix)
Special tool 61 9 043 (wire stripper)
Special tool 61 9 044 (matrix)

Fig 2: Identifying Special Tool For Repair Range IV

Courtesy of BMW OF NORTH AMERICA, INC.

Special tool 61 9 043 (wire stripper with wire cutter) for cutting and stripping wires.

Fig 3: Identifying Special Tool For Cutting And Stripping Wires

Courtesy of BMW OF NORTH AMERICA, INC.

Handling:

Cutting to length and stripping insulating from cables

Special tool 61 9 041 (hand pliers) with special tool 61 9 042 (matrix) for crimping connectors and contact tubes for fan connectors up to a wire cross-section of 2.5 mm² and for pushing on contact tubes for fan connectors.

Fig 4: Identifying Hand Pliers

Courtesy of BMW OF NORTH AMERICA, INC.

Handling:

Crimping stop parts (contacts).

Fan connector for retrofitting/repairs.

Special tool 61 9 041 (hand pliers) with special tool 61 9 044 (matrix) for crimping cable guide and strain relief device on antenna elbow plug.

Fig 5: Identifying Hand Pliers With Matrix

Courtesy of BMW OF NORTH AMERICA, INC.

Handling:

Antenna elbow plug on radio receiver.

Special tool 61 1 150 (release and pressing-out tool) for:

releasing round plug housings
releasing relay carriers
pressing out contacts
removing indicator lights

Fig 6: Identifying Releasing And Pressing-Out Tool

Courtesy of BMW OF NORTH AMERICA, INC.

Handling:

Opening plug housings and removing contacts of different plug systems. Refer to 61 13 ... OPENING PLUG HOUSINGS AND REMOVING CONTACTS OF DIFFERENT PLUG SYSTEMS .

Repair kit for ignition cables and for crimping fan connector receptacles 4 mm²

Fig 7: Identifying Repair Kit For Ignition Cables And For Crimping Fan Connector

Courtesy of BMW OF NORTH AMERICA, INC.

Handling:

Crimping stop parts (contacts).

Special tool 61 4 320 (crimping set with pliers) for:

Fig 8: Identifying Crimping Set

Courtesy of BMW OF NORTH AMERICA, INC.

Cutting to length and stripping insulation from optical fibers, refer to 61 13 ... CUTTING OFF, STRIPPING INSULATION AND CUTTING OPTICAL FIBRES TO LENGTH
Crimping optical fibers, refer to 61 13 ... CRIMPING OPTICAL FIBRES
Crimping MPQ contacts, refer to 61 13 ... CRIMPING MICRO POWER QUADLOCK CONTACTS (MPQ)
Crimping MQS contacts, refer to 61 13 ... CRIMPING MICRO QUADLOCK SYSTEM CONTACTS (MQS)

Special tool 61 1 190 pliers for insulation displacement connector for repairing ribbon cables.

Fig 9: Identifying Special Tool

Courtesy of BMW OF NORTH AMERICA, INC.

Handling:

Repairing ribbon cables. Refer to 61 13 ... REPAIRING RIBBON CABLES .