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Hydraulic Pump Overview: Notes

WARNING: This page is about a different car, the 2024 Audi S6 and 2024 Audi A6 Quattro. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:

Power steering hydraulic system operates with power steering fluid, Part No. G 002 000.

Fig 1: Hydraulic Pump Overview
GWWUS48-671Courtesy of AUDI OF AMERICA, LLC
  1. Pressure hose
    • Disconnect to check pump pressure
    • To replace, remove brake booster
    • Note different types of O-rings and copper seals
  2. Bolt/washer assembly
    • 10 Nm (7 ft lb)
  3. Mounting hole on intake manifold
    • To mount pressure hose
  4. Hydraulic pump
    • Check supply pressure HYDRAULIC PUMP SUPPLY PRESSURE, CHECKING 
    • Do not repair
    • Before removing suction and pressure hoses from pump, install hose clamps, Snap-On Model YA2850 or equivalent, to suction and pressure hoses
    • Before installing hose on the suction side, fill pump with power steering fluid and turn by hand until fluid comes out of pressure side
  5. Pulley
  6. Bolt
    • 25 Nm (18 ft lb)
    • Loosen before removing pump
  7. Bolt/washer assembly
    • 25 Nm (18 ft lb)
  8. Bolt
    • 25 Nm (18 ft lb)
  9. Bracket for hydraulic pump
    • To remove pump, remove bolt/washer assemblies -7- and bolt/washer assemblies -17- so pump can be removed together with bracket
    • Sliding bushing installed on left is eliminated, along with bolt -18-, starting with VIN...PN 009 632 (1993 m.y.)
  10. Ignition coils with bracket
    • Disconnect ignition wires from Ignition coils and remove from bracket for hydraulic pump
  11. Bolt
    • 25 Nm (18 ft lb)
    • Remove and take off bracket with Ignition coils
  12. Banjo bolt
    • 50 Nm (37 ft lb)
    • Note different types of O-rings and copper seals
  13. O-rings/copper seals
    • Always replace
    • Install O-rings on both sides in the ring piece of pressure hose
  14. O-rings/copper seals
    • Always replace
    • Install on tube fitting
  15. Tube fitting
    • 50 Nm (37 ft lb)
    • Install in pump
    • Note different types of O-rings and copper seals
  16. Hose clamps
  17. Bolt/washer assemblies
    • 25 Nm (18 ft lb)
  18. Bolts
    • Eliminated on left side (from direction of travel) along with sliding bushing, starting with VIN PN 009 632 (1993 m.y.)
  19. Bracket
    • Mounted on cylinder head
  20. Suction hose
    • Mount, with attached bracket, on bracket -19-
  21. Bolt/washer assembly
    • 10 Nm (7 ft lb)