Fill the All-Wheel Drive Clutch Oil

-- Place the Used Oil Collection and Extraction Unit:SMN372500  under the final drive.

-- To fill use the Charging Device For BorgWarner Coupling 2:VAS 6291A  .

-- Remove the oil filler plug -2-.

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-- Disconnect the adapter -A- and elbow -B-.

Fig 1: Connecting Adapter & Elbow

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-- Install the adapter -A- all the way.

-- Lock the elbow -B- with the adapter -A-.

-- Route the Charging Device hose over the drive axle.

• The hose must not sag. It must come out at the back of the vehicle above the left rear wheel.

-- Lower the vehicle.

-- Pay attention to that the valve -arrow- is closed.

Fig 2: Identifying Oil Container On Charging Device F/Haldex 2 Coup. VAS 6291

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-- Attach the oil container -A- to the Charging Device For BorgWarner Coupling 2:VAS 6291A  .

-- Open the valve -arrow- and hold the oil container as shown.

The all-wheel drive clutch is now filled.

• When the all-wheel drive clutch is filled properly, oil escapes at adapter -A-.
  Fig 3: Connecting Adapter & Elbow

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-- Raise the vehicle.

-- If oil escapes, place an oil container under the all-wheel drive clutch (for example, on a workshop cart).

Overflowing oil now runs back into the oil container.

-- When the oil stops flowing, remove the Charging Device For BorgWarner Coupling 2:VAS 6291A  .

• The all-wheel drive clutch is not filled up to the lower edge of the oil filler hole.

-- Install a new oil filler plug -2-.

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-- Finally, check the oil level in the all-wheel drive clutch. Refer to OIL LEVEL, CHECKING .

Tightening Specifications

• Refer to COMPONENT LOCATION OVERVIEW - DRAIN AND CHECK PLUGS