Overview - Synchronization

Fig 1: Output Shaft, Synchronization Exploded View

Courtesy of AUDI OF AMERICA, LLC

1. 2nd Gear Assembly
2. Inner Race
   • For 2nd gear assembly
   • Do not interchange with the inner race for 1st gear assembly / 3rd gear
3. Intermediate Ring
   • For 2nd gear assembly
   • Do not interchange with the intermediate ring for 1st gear assembly / 3rd gear
4. Synchronizer Ring
   • For 2nd gear assembly
   • Do not interchange with the synchronizer ring for 1st gear assembly / 3rd gear
   • Replace if there are grooves or scoring
5. Thrust Piece
   • Quantity: 3
6. Synchronizer Hub
   • For the 2nd gear assembly / reverse gear assembly
   • Vehicles with self-locking center differential: pressing off. Refer to Figure.
   • Vehicles without self-locking center differential: pressing on. Refer to Figure.
   • Installing. Refer to Figure.
7. Locking Collar
   • For the 2nd gear assembly / reverse gear assembly
   • Installation position: the bevel of the locking collar -arrow- points to the 2nd gear assembly
8. Synchronizer Ring
   • For reverse gear assembly
9. Reverse Gear Assembly
10. Bearing Bracket
    • Overview. Refer to OVERVIEW - BEARING BRACKET .
    • Disassembling and Assembling. Refer to BEARING BRACKET, DISASSEMBLING AND ASSEMBLING .
11. 1st Gear Assembly
12. Inner Race
    • For 1st Gear Assembly
    • Do not interchange with the inner race for the 2nd gear assembly / 3rd gear
13. Intermediate Ring
    • For 1st Gear Assembly
    • Do not interchange with the intermediate ring for 2nd gear assembly / 3rd gear
14. Synchronizer Ring
    • For 1st Gear Assembly
    • Do not interchange with the synchronizer ring for 2nd gear assembly / 3rd gear
15. Synchronizer Hub
    • For 1st Gear Assembly / 3rd Gear Assembly
    • Vehicles with self-locking center differential: pressing off. Refer to Figure.
    • Vehicles without self-locking center differential: pressing on. Refer to Figure.
    • Installing. Refer to Figure.
16. Thrust Piece
    • Quantity: 3
17. Locking Collar
    • For 1st Gear Assembly / 3rd Gear Assembly
18. Synchronizer Ring
    • For 3rd gear assembly
    • Do not interchange with the synchronizer ring for 1st gear assembly / 2nd gear
19. Intermediate Ring
    • For 3rd gear assembly
    • Do not interchange with the intermediate ring for 1st gear assembly / 2nd gear
20. Inner Race
    • For 3rd gear assembly
    • Do not interchange with the inner race for 1st gear assembly / 2nd gear
21. 3rd Gear Assembly

Installation position of the synchronizer rings for 1st gear assembly, 2nd gear and 3rd gear

Fig 2: Installation Position of the Synchronizer Rings for 1st Gear Assembly, 2nd Gear and 3rd Gear

Courtesy of AUDI OF AMERICA, LLC

1 -

Synchronizer Ring

2 -

Intermediate Ring

3 -

Inner Race

4 -

Gear Assembly

The splines -arrow a- of the synchronizer ring and the inner races must align.

The splines -arrow B- of the intermediate ring and the gear assembly must be flush.