Inner CV joints:
| Inner joint dia. | Total grease required | Proportions: | |
|---|---|---|---|
| Joint | Boot | ||
| 100 mm (4.0 in.) | 80 g (2.8 oz) | 50 g (1.8 oz) | 30 g (1.0 oz) |
| 108 mm (4.3 in.) | 120 g (4.2 oz.) | 35 g (1.2 oz.) | 85 g (3.0 oz.) |
Re-grease the joints, if necessary, when replacing the CV joint boots.
- Circlip
- Remove and install with standard circlip pliers
- Gasket
- Always replace
- Remove protective backing and install in CV joint
- CV joint, inner
- 108 mm (4.2 in.) outer diameter
- Replace complete CV joint only
- Pressing off Fig. 1 Pressing off inner CV joint
- Pressing on Fig. 2 Pressing on inner joint
- Lubricating DRIVESHAFT
- Boot with cap
- With vent hole, for CV joint diameters 100 mm (4.0 in.) and 108 mm (4.2 in.)
- Check for cracks and abrasion
- Drive off with mandrel
- Before assembling, seal with -D3- on front side of CV joint
- Splined shaft
- Left and right sides have different lengths
- CV boot
- Check for cracks and abrasion
- Boot clip
- Always replace
- Tightening Fig. 3 Tightening boot clamps
- Circlip
- Always replace
- When assembling, install in ball hub ring groove
- CV joint, outer
- 98 mm (3.9 in.) outer diameter
- Replace only complete CV joint
- Pressing off Fig. 4 Pressing off outer CV joint
- Installing: drive joint on at the shaft with plastic hammer, engage up to circlip
- Lubricating Inner CV joints: