Transmission, Installing: Procedure
Replace the bolts that were tightened with an additional turn.
Replace the self-locking nuts and bolts, sealing rings, seals and O-rings.
Secure all hose connections with hose clamps of the same type as those equipped by the factory.
When installing, bring all cable ties back to same positions.
-- Mount the transmission on the :3282 and secure it.
-- Clean input shaft splines and clean hub, remove corrosion and apply only a very thin coating of lubricant. Remove any excess grease.
-- Check if the alignment sleeves -A- for centering the engine/transmission are in the cylinder block and insert them if they are not.
-- Check the needle bearing in the crankshaft. If necessary replace. Refer to CRANKSHAFT NEEDLE BEARING, REPLACING [CNTC]CRANKSHAFT NEEDLE BEARING, REPLACING [CZRA] .
If the needle in the crankshaft is damaged, the gears will no longer shift correctly because the clutch is supported in this bearing.
-- Carefully raise the transmission with the :VAG1383A and bring it into the installation position using the :3282 .
-- Insert transmission without pinching any lines.
-- Attach transmission to engine.
The bolt -3- is only accessible through the opening for the removed starter
-- Adjust the suspension mount. Refer to SUBFRAME MOUNT, ADJUSTING [CZRA] or SUBFRAME MOUNT, ADJUSTING [CNTC] .
-- Remove the :3282 from the transmission.
-- Remove the :10-222A from the engine.
AWD Vehicles
Risk of damaging sealing ring -arrow - in driveshaft flange.
- Press engine/transmission assembly toward bulkhead while carefully guiding bevel box pins into driveshaft flange.
-- Install the driveshaft. Refer to the appropriate service information. .
-- Tighten the bevel box bracket bolts. Refer to OVERVIEW - BEVEL BOX .
All Vehicles
-- Install the subframe. Refer to SUBFRAME WITHOUT STEERING GEAR, REMOVING AND INSTALLING .
-- Install the engine cover. Refer to ENGINE COVER, REMOVING AND INSTALLING [CZRA] or ENGINE COVER, REMOVING AND INSTALLING [CNTC] .
-- Install the plenum chamber cover. Refer to PLENUM CHAMBER COVER, REMOVING AND INSTALLING .
-- Fill the engine coolant. Refer to COOLANT, DRAINING AND FILLING [CNTC] or COOLANT, DRAINING AND FILLING .