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Home >> Audi >> 2018 >> S3 Premium Plus >> Repair and Diagnosis >> External Pages >> Different car >> Section 358 (Diesel Fuel Injection 2.0L Diesel (CRUA, DEJA)) >> 23 Diesel Fuel Injection >> Intake Manifold >> Overview - Intake Manifold

Overview - Intake Manifold

WARNING: This page does not describe the selected car, but rather 9 other vehicles, including the 2017 Audi S3, 2017 Audi A3 Quattro, 2017 Audi A3, 2016 Audi S3, and 2016 Audi A3 Quattro. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Exploded View Of Intake Manifold
GWWA21-10754Courtesy of AUDI OF AMERICA, LLC
  1. Seal
    • Replace after removing
  2. Alignment Pin
  3. Bolt
    • 8 Nm
  4. Seal
    • Replace after removing
  5. Bolt
    • Tightening specification and sequence. Refer to Fig 3.
  6. Bracket
    • For intake manifold
  7. Bolt
    • Tightening specification and sequence. Refer to Fig 3.
  8. Bolt
    • Replace after removing
    • Tightening specification and sequence. Refer to Fig 2.
  9. Alignment Pin
  10. Bolt
    • 8 Nm
  11. Intake Manifold with Charge Air Cooler
  12. Bolt
    • Replace after removing
    • Tightening specification and sequence. Refer to Fig 2.
  13. Charge Air Temperature Sensor after Charge Air Cooler -G811-
  14. Seal
    • Replace after removing
  15. Connection
    • For the Throttle Valve Control Module -J338-
  16. Charge Air Temperature Sensor In Front of Charge Air Cooler -G810-
  17. Bolt
    • not individually available
    • 10 Nm
  18. Coolant Pipe
    • not individually available
  19. Bolt
    • not individually available
    • 10 Nm
  20. Coolant Pipe
    • not individually available
  21. O-Rings
    • not individually available
    • Coat with coolant
  22. Throttle Valve Control Module -J338-
  23. O-Ring
    • Replace after removing
  24. Air Duct Pipe
  25. Bolt
    • Tightening specification -item : Bolt .
  26. Bracket
    • For the Throttle Valve Control Module -J338-
  27. Bolt
    • 8 Nm
  28. Bolt
    • Tightening specification and sequence. Refer to Fig 3.

Intake Manifold with Charge Air Cooler - Tightening Specification and Sequence 

Fig 2: Intake Manifold Charge Air Cooler Tightening Sequence
GWWN23-10558Courtesy of AUDI OF AMERICA, LLC

-- Tighten the new bolts in steps:

Step Bolts Tightening Specification
1. -1 through 10- Install all the way by hand
2. -1 through 10- Tighten to 20 Nm
3. -1 through 10- 90° additional turn

Intake Manifold Bracket and Throttle Valve Control Module Bracket - Tightening Specification and Sequence 

Fig 3: Intake Manifold And Throttle Valve Control Bracket Tightening Sequence
GWWN23-10557Courtesy of AUDI OF AMERICA, LLC

-- Tighten the bolts in steps:

TIP:

When installing the bracket for the intake manifold or the throttle valve control module, make sure that the respective bracket is not installed under tension.

Step Bolts/Nuts Tightening Specification
1. -2, 3, 4, 7- Install all the way by hand
2. -2, 3, 4, 7- Tighten to 20 Nm
3. -5- Tighten to 10 Nm
4. -1- Tighten to 10 Nm