Upper Timing Chain Cover, Removing And Installing: Installing

Fig 1: Cleaning Sealing Surfaces

Courtesy of AUDI OF AMERICA, LLC

-- Remove any sealant residue still on the timing chain guard section -1-, cylinder block and cylinder head with a rotating plastic brush.

-- Press the new seal into the upper timing chain cover. Refer to UPPER TIMING CHAIN COVER SEAL, REPLACING .

-- Clean any oil or grease off the sealing surfaces.

• Be sure to check the expiration date of the sealant.
  Fig 2: Cut Tube Nozzle At Front Marking

  Courtesy of AUDI OF AMERICA, LLC

-- Cut the tube nozzle at the front marking (nozzle diameter: about 2.5 mm).

Fig 3: Applying Sealant Bead As Depicted On Clean Sealing Surface Of Chain Case Cover

Courtesy of AUDI OF AMERICA, LLC

-- Apply a sealant bead -A- to the clean sealing surface of the upper timing chain cover.

• Sealant bead thickness: 3.0 mm
• It is necessary to install the upper timing chain cover within five minutes after applying the sealant.

-- Install the upper timing chain cover and tighten the bolts.

Further installation is performed in reverse order of removal, while noting the following:

• Secure all hose connections with hose clamps that match the ones used in series production. Refer to the Parts Information.
• Check the vacuum hoses for damage before the assembly and replace if necessary.

-- Install the left coolant pipe. Refer to LEFT COOLANT PIPE, REMOVING AND INSTALLING .

-- Install the front coolant pipes. Refer to FRONT COOLANT PIPES, REMOVING AND INSTALLING .

-- Install the air filter housing. Refer to AIR FILTER HOUSING, REMOVING AND INSTALLING [DAZA, DNWA] .