Cylinder Head Removing, Vehicles With A Turbocharger: Removing
-- Drain the coolant, refer to COOLANT, DRAINING AND FILLING .
-- Remove the turbocharger, refer to TURBOCHARGER, REMOVING AND INSTALLING, VEHICLES WITH A TURBOCHARGER .
-- Remove the intake manifold, refer to INTAKE MANIFOLD, REMOVING AND INSTALLING .
-- Remove the camshafts, refer to Removing .
Left Cylinder Head
-- Loosen the clamp -1- and remove the coolant hose.
-- Remove the bolts -1- and then remove the Exhaust Gas Recirculation (EGR) pipe.
-- Remove the union nut -left arrow- and then remove the high pressure line -1-.
Right Cylinder Head
-- Remove the front coolant pipe, refer to FRONT COOLANT PIPE, REMOVING AND INSTALLING .
-- Loosen hose clamp -1- and lift the clamp -2- to remove the coolant hoses.
-- Remove the union nut -right arrow- and then remove the high pressure line -1-.
-- Remove the banjo bolt -arrow-.
-- Remove the guide pins for the glide track -1- and for the tensioning rail -2-.
Continued for Both Sides
-- Loosen the cylinder head bolts in the sequence -1 to 8-.
-- Remove the bolts and the cylinder head carefully.
Danger of damaging the glow plugs when removing the cylinder head.
- Do not lay the removed cylinder head on the sealing surface with the glow plugs installed otherwise the glow plugs will protrude slightly past the sealing surface