Oil Pan Upper Section, Removing And Installing: Installing

WARNING: This page is about a different car, the 2015 Audi S7, 2015 Audi RS 7, 2014 Audi S7, 2014 Audi RS 7, and 2013 Audi S7. However, it is still accessible from the selected car via links, so may be relevant.

NOTE:

Replace the seals and O-rings.

Replace any bolts that were tightened with an additional turn.

CAUTION:

Risk of contaminating lubricating system and bearing.

Cover open parts of engine.

Fig 1: Cleaning Sealing Surfaces

Courtesy of AUDI OF AMERICA, LLC

WARNING:

Danger of eye injury.

Wear protective eyewear.

-- Remove any sealant residue on the upper section of the oil pan and the guide frame -1- using a rotating plastic brush.

-- Clean any oil or grease off the sealing surfaces.

NOTE:

Note the expiration date of the sealing compound.

Fig 2: Cut Tube Nozzle At Front Marking (Nozzle Diameter Approx. 1 Mm)

Courtesy of AUDI OF AMERICA, LLC

-- Cut the tube nozzle at the front marking (nozzle diameter: about 1.5 mm).

-- If there are no alignment bushings -arrows- at the locations marked in the cylinder block, insert them.

Fig 3: Identifying Alignment Bushings

Courtesy of AUDI OF AMERICA, LLC

-- Insert the new seals -3, 4- in the grooves on the guide frame.

Fig 4: Identifying Seals

Courtesy of AUDI OF AMERICA, LLC

-- Secure the seal -5- to the guide frame.

CAUTION:

The lubrication system could be plugged with excess sealant.

Do not apply sealant bead thicker than indicated.

-- Apply sealant beads -1, 2- to the clean sealing surface on the upper section of the oil pan as shown in the illustration.

Thickness of sealant bead: 2.0 mm.

NOTE: Install the upper section of the oil pan within five minutes of applying the sealant.

-- Position the upper section of the oil pan and tighten the bolts, refer to Figure.

Installation is performed in reverse order of removal, while noting the following:

-- Install the timing chain cover lower section, refer to LOWER TIMING CHAIN COVER, REMOVING AND INSTALLING .

-- Install the ribbed belt tensioner, refer to RIBBED BELT TENSIONER, REMOVING AND INSTALLING .

-- Install the coolant pump, refer to COOLANT PUMP, REMOVING AND INSTALLING .

-- Install the oil pan lower section, refer to Installing .

-- Install the timing chain cover lower section, refer to LOWER TIMING CHAIN COVER, REMOVING AND INSTALLING .