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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 36 (Steering (Coupe)) >> 48 Steering >> Power Steering Hydraulics >> Vane Pump, Removing And Installing >> Power Steering Pump, Removing And Installing, 6-Cylinder FSI, With Dynamic Steering >> Installing

Power Steering Pump, Removing And Installing, 6-Cylinder FSI, With Dynamic Steering: Installing

WARNING: This page is about a different variant/trim than selected.

Installation Is The Reverse Of Removal, With Special Attention To The Following:

Tightening Specifications. Refer to OVERVIEW - POWER STEERING PUMP, 6-CYLINDER FSI, WITH DYNAMIC STEERING .

Tightening Specifications. Refer to A/C COMPRESSOR - 1 , A/C COMPRESSOR - 2 , COMPRESSOR, REPLACING WITHOUT THE NEED FOR FLUSHING REFRIGERANT CIRCUIT R134a , COMPRESSOR, REPLACING ON ACCOUNT OF LEAKAGE OR INTERNAL DAMAGE R134a , A/C COMPRESSOR, REPLACING WITHOUT THE NEED FOR FLUSHING REFRIGERANT CIRCUIT 1234yf .

NOTE:

Replace Seals And Sealing Rings.

Before installing the new power steering pump on the intake side, fill the Hydraulic Oil and install it by hand until oil drains out on the high pressure side.

Secure all hose connections with new hose clamps. Refer to the Parts Information..

-- Insert the power steering pump with the bracket.

-- Position the bracket -2- using the bolt -1-. Refer to A/C COMPRESSOR - 1 , A/C COMPRESSOR - 2 , COMPRESSOR, REPLACING WITHOUT THE NEED FOR FLUSHING REFRIGERANT CIRCUIT R134a , COMPRESSOR, REPLACING ON ACCOUNT OF LEAKAGE OR INTERNAL DAMAGE R134a , A/C COMPRESSOR, REPLACING WITHOUT THE NEED FOR FLUSHING REFRIGERANT CIRCUIT 1234yf .

Fig 1: Identifying Power Steering Pump Connector
GWWA48-10404Courtesy of AUDI OF AMERICA, LLC

-- Connect the connector -3-.

-- Note the installed dimension of the clamp. The dimension -a- must be 4 mm.

Fig 2: Identifying Power Steering Pump Intake Hose Installation Dimension
GWWA48-10371Courtesy of AUDI OF AMERICA, LLC

-- Before installing the power steering pump, connect the intake hose -1- and align the marking -5- on the power steering pump with the "P" marking -3-.

Fig 3: Identifying Intake Hose
GWWA48-10394Courtesy of AUDI OF AMERICA, LLC

-- Secure the evacuation hose -1- with the new clamp -2-.

-- Secure the wiring harness on the supports using a new cable tie -4-.

NOTE:

The clamp -2- cannot be tightened using the :VAG1275A  when the power steering pump is installed due to restricted space.

-- Attach the bracket -3- and tighten the bolts -1-.

Fig 4: Identifying Bracket & Bolts
GWWA48-10475Courtesy of AUDI OF AMERICA, LLC

-- Turn the hub by hand until oil runs out of the pressure side.

-- Insert the power steering pump in the bracket.

-- First install the bolts -1- loosely.

Fig 5: Locating Power Steering Pump Bracket Bolts
GWWA48-10388Courtesy of AUDI OF AMERICA, LLC

-- Then install the rear bolt -2- loosely.

-- Tighten the bolts -1 and 2-.

-- Push the pressure line all the way into the power steering pump and then install the union nut -1-.

Fig 6: Locating Union Nut & Connector
GWWA48-10435Courtesy of AUDI OF AMERICA, LLC

-- Connect the connector -2-.

-- If the pressure line is also attached to the A/C compressor, then tighten the bolt -C- for the bracket -D-.

Fig 7: Identifying A/C Compressor & Bolts
GWWA87-10578Courtesy of AUDI OF AMERICA, LLC

-- Clean oiled places in engine compartment.

-- Align the marking -arrow- made on the belt pulley to the marking made on the hub.

Fig 8: Identifying Belt Pulley To Hub Marking
GWWA48-10240Courtesy of AUDI OF AMERICA, LLC

-- Tighten the belt pulley bolts -arrows-. Refer to appropriate service information, see RIBBED BELT [FOR 3.2L ENGINES CALA], REMOVING AND INSTALLING, RIBBED BELT, REMOVING AND INSTALLING AND / OR RIBBED BELT, REMOVING AND INSTALLING , RIBBED BELT TENSIONER, REMOVING AND INSTALLING [FOR TRANSMISSION(S) 0B6] [FOR ENGINE(S) CAUA (4.2L)] .

Fig 9: Identifying Bolts
GWWA10-0340Courtesy of AUDI OF AMERICA, LLC

-- Install the ribbed belt and then check ribbed belt alignment. Refer to appropriate service information, see RIBBED BELT [FOR 3.2L ENGINES CALA], REMOVING AND INSTALLING, RIBBED BELT, REMOVING AND INSTALLING AND / OR RIBBED BELT, REMOVING AND INSTALLING , RIBBED BELT TENSIONER, REMOVING AND INSTALLING [FOR TRANSMISSION(S) 0B6] [FOR ENGINE(S) CAUA (4.2L)] .

Fig 10: Drive Belt Routing (Engine Code: CALB)
GWWA13-10099Courtesy of AUDI OF AMERICA, LLC
NOTE:

When Installing Ribbed Belt, Ensure It Is Correctly Seated In Ribbed Belt Pulley.

  1. Generator
  2. Idler pulley
  3. Coolant pump
  4. Power Steering Pump
  5. A/C Compressor
  6. Tensioner pulley
  7. Crankshaft

-- Check power steering fluid level. Refer to POWER STEERING FLUID LEVEL, CHECKING .

-- Bleed the steering. Refer to STEERING, BLEEDING AFTER REPLACING .

-- Check the steering for leaks. Refer to STEERING, CHECKING FOR LEAKS .

-- Install the noise insulation. Refer to NOISE INSULATION, REMOVING AND INSTALLING .