Overview - Hydraulic Line, Reservoir, 4-Cylinder TFSI, With Dynamic Steering

WARNING: This page is about a different variant/trim than selected.

The power steering pump is not designed to be serviced. If there are customer complaints, the cause must be determined using a pressure and leak test. If there is a malfunction, replace the power steering pump.

NOTE:

If power steering fluid is low in reservoir, check steering system for leaks.

If there are leaks in the area of the line connections, the lines/connections must first be inspected for leaks, tightened as necessary and wiped dry.

The power steering pump is delivered without oil. Before installing, fill pump with Hydraulic Fluid and turn pump by hand. Otherwise, the power steering pump may be noisy when operating or may even be damaged.

Fig 1: Exploded View Of Power Steering Pump, Hydraulic Lines And Reservoir Overview, Vehicles With Dynamic Steering

Courtesy of AUDI OF AMERICA, LLC

Tensioning Strap
- Attach to body. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 4-CYLINDER TFSI .
Reservoir
- Note installed position. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 4-CYLINDER TFSI .
- Installation position of hoses on the reservoir. Refer to HOSE LINES TO RESERVOIR, HYDRAULIC FLUID COOLER AND RETURN LINE INSTALLED POSITION .
Cap with Dip Stick
- Fluid Level, Checking. Refer to POWER STEERING FLUID LEVEL, CHECKING
Bolt
- 9 Nm
Bolt
- 9 Nm
Spring Clamp
- Remove and install with Hose Clip Pliers:VAG1921
Return Hose
- From the hydraulic oil cooler to the reservoir
- Mounting on longitudinal member. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 4-CYLINDER TFSI
- Note location on reservoir. Refer to HOSE LINES TO RESERVOIR, HYDRAULIC FLUID COOLER AND RETURN LINE INSTALLED POSITION .
- Note location on hydraulic oil cooler. Refer to HOSE LINES TO RESERVOIR, HYDRAULIC FLUID COOLER AND RETURN LINE INSTALLED POSITION
Clip
Clamp
- Tension using Hose Clip Pliers:VAG1275A
- Always replace if removed
Return Line
- From the power steering gear to the hydraulic oil cooler
  CAUTION:
  - Insert the return line completely when installing.
- Mounting on the subframe refer to. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 4-CYLINDER TFSI
- Note location on hydraulic oil cooler. Refer to HOSE LINES TO RESERVOIR, HYDRAULIC FLUID COOLER AND RETURN LINE INSTALLED POSITION
- Installation location on the wiring connection. Refer to HOSE LINES TO RESERVOIR, HYDRAULIC FLUID COOLER AND RETURN LINE INSTALLED POSITION
Seal
- Always replace if removed
Bolt
- 9 Nm
Hydraulic Oil Cooler
- Clipped to the condenser. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 4-CYLINDER TFSI
- Removing and installing. Refer to HYDRAULIC OIL COOLER, REMOVING AND INSTALLING, 8-CYLINDER FSI, WITH DYNAMIC STEERING .
Power Steering Gear
- Allocation. Refer to the Parts Information..
- Removing and installing. Refer to STEERING GEAR, REMOVING AND INSTALLING, HYDRAULIC POWER STEERING GEAR .
Bolt
- 20 Nm
Pressure Line
- From the power steering pump to the power steering gear
  CAUTION:
  - Insert the pressure line completely when installing.
- Mounting on crossbrace. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 4-CYLINDER TFSI
- Wiring connection installation location. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 4-CYLINDER TFSI
Rubber Bushing
- 6 Nm
Nut
- 6 Nm
Union Nut
- 40 Nm
- Wiring connection installation location. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 4-CYLINDER TFSI
Pressure Line
- From the power steering pump to the power steering gear
  CAUTION:
  - Insert the pressure line completely when installing.
- Union Nut Tightening Specification:38 Nm
- Mounting on engine mount. Refer to OVERVIEW - HYDRAULIC POWER STEERING, 4-CYLINDER TFSI
- Wiring connection installation location. Refer to HOSE LINES TO RESERVOIR, HYDRAULIC FLUID COOLER AND RETURN LINE INSTALLED POSITION
Nut
- 9 Nm
Retaining Bracket
Connector
- For the engine mount
Bolt
- 9 Nm
Bolt
- 25 Nm
Power Steering Pump
- Allocation. Refer to the Parts Information..
- Fill with Hydraulic Fluid before installing
- Delivery pressure, checking. Refer to POWER STEERING PUMP, CHECKING DELIVERY PRESSURE, 4-CYLINDER TFSI .
- Removing and installing. Refer to OVERVIEW - POWER STEERING PUMP, 4-CYLINDER TFSI, WITH DYNAMIC STEERING .
Bolt
- 25 Nm
Intake Hose
- Note location on reservoir. Refer to HOSE LINES TO RESERVOIR, HYDRAULIC FLUID COOLER AND RETURN LINE INSTALLED POSITION .
- Note power steering pump location. Refer to OVERVIEW - POWER STEERING PUMP, 4-CYLINDER TFSI, WITH DYNAMIC STEERING .