Right auxiliary cooler, removing and installing

Special tools, testers and auxiliary items required 

Fig 1: Identifying Hose Clamps 3094

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Hose clamps up to 25 mm dia. 3094

Fig 2: Drip Tray For VAS 6100, VAS 6208

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Drip tray for workshop crane VAS 6208

Removing 

• Remove front bumper cover →
  • 63 BUMPER
  • 63 - BUMPERS for BODY EXTERIOR - CABRIOLET
  .

Fig 3: Removing Right Air Guide In Front Of Auxiliary Cooler

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Remove right air guide - arrow  - in front of auxiliary cooler.

Fig 4: Removing Lower Mount Bolt, Refrigerant Line Retaining Clip At Right Auxiliary Cooler Mount & Disengaging Refrigerant Line And Coolant Line From Brackets

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Remove bolt - 2  - at lower mount.
• Remove refrigerant line retaining clip - 5  - at right auxiliary cooler mount.
• Disengage refrigerant line - 1  - and coolant line - 4  - from brackets.
• Remove bolts - arrows  -.

• Remove right auxiliary cooler mount - 3  -.

Fig 5: Tipping Right Auxiliary Cooler Down Over Refrigerant Line And Forward

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Tip right auxiliary cooler down over refrigerant line - 1  - and forward - arrow A  -.
• Swing auxiliary cooler to right and then forward and out - arrow B  -.

Fig 6: Clamping Off Coolant Hoses With Hose Clamps & Removing From Right Auxiliary Cooler

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Clamp off coolant hoses - 1 to 3  - with Hose Clamps Up To 25 mm Dia. 3094 and remove from right auxiliary cooler.
• Remove right auxiliary cooler.

Installing 

Installation is in reverse order of removal, note the following:

• Install front bumper cover →
  • 63 BUMPER
  • 63 - BUMPERS for BODY EXTERIOR - CABRIOLET
  .
• Fill with coolant Filling .

Torque specifications