POWER STEERING PUMP, REMOVING AND INSTALLING, VEHICLES WITH DYNAMIC STEERING, Vehicles with 6-Cylinder FSI Engine: Installing

Fig 1: Identifying Power Steering Bracket

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Install in reverse order of removal. Note the following:

-- Drive the sleeve -2- in the bracket back slightly to install the power steering pump.

Ignore -1 and 3-.

Tightening specifications, refer to POWER STEERING PUMP, REMOVING AND INSTALLING .

Tightening specifications, refer to Figure

-- Before installing the power steering pump, connect the intake hose -1- and align the marking -5- on the power steering pump with the "P" marking -3-.

Fig 2: Identifying Intake Hose

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-- Secure the suction hose -1- with the new clamp -2-.

-- Secure the wiring harness on the supports using a new cable tie -4-, where applicable.

-- Note the installation dimension of the clamp. Dimension -a- must be 4 mm.

Fig 3: Identifying Power Steering Pump Intake Hose Installation Dimension

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-- Insert the power steering pump in the bracket.

-- First install the bolts -1- loosely.

Fig 4: Locating Power Steering Pump Bracket Bolts

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-- Then install the rear bolt -2- loosely.

-- Tighten the bolts -1- and -2-.

-- Turn the hub by hand until oil runs out of the pressure side.

-- Press the pressure line into the power steering pump as far as the stop. Then install the union nut -1-.

Fig 5: Locating Union Nut & Connector

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-- Connect the connector -2-.

-- Tighten the union nut with the Torque Wrench 1331 Insert - Flared Ring Wrench - 17mm VAG1331/10 as illustrated.

Fig 6: Locating A/C Compressor Union Nut

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1. Torque Wrench 1331 5-50Nm VAG1331 with extension
2. Torque Wrench 1331 Insert - Flared Ring Wrench - 17mm VAG1331/10
3. Pressure line with union nut
4. A/C Compressor

-- If the pressure line is also attached to the A/C compressor, then tighten the bolt -C- for the bracket -D-.

Fig 7: Identifying A/C Compressor & Bolts

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-- Clean oiled places in engine compartment.

-- Align the marking -arrow- made on the belt pulley to the marking made on the hub.

Fig 8: Identifying Belt Pulley To Hub Marking

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-- Tighten the belt pulley bolts -arrows-, refer to OVERVIEW - RIBBED BELT DRIVE for CALB, or OVERVIEW - RIBBED BELT DRIVE for CTUC .

Fig 9: Identifying Bolts

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Installing the power steering pump ribbed belt, refer to RIBBED BELT, REMOVING AND INSTALLING for CALB, or RIBBED BELT, REMOVING AND INSTALLING for CTUC .

-- Check power steering fluid level, refer to POWER STEERING FLUID LEVEL, CHECKING .

-- Bleed the steering, refer to STEERING, BLEEDING AFTER REPLACING .

-- Check the steering for leaks, refer to STEERING, CHECKING FOR LEAKS .

-- Install the noise insulation, refer to OVERVIEW - NOISE INSULATION .

-- Install the ribbed belt and check the ribbed belt alignment, refer to RIBBED BELT, REMOVING AND INSTALLING for CALB, or RIBBED BELT, REMOVING AND INSTALLING for CTUC .

Fig 10: Placing Ribbed Belt Over Belt Pulley

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1. Generator
2. Idler Roller
3. Coolant Pump
4. Power Steering Pump
5. A/C Compressor
6. Tensioning roller
7. Crankshaft