Mounting Bracket, Removing And Installing, Vehicles With Manual Transmission: Installing

WARNING: This page does not describe the selected car, but rather 18 other vehicles, including the 2016 Audi S4, 2016 Audi A4 Quattro, 2016 Audi A4, 2015 Audi S4, and 2015 Audi A4 Quattro. However, it is still accessible from the selected car via links, so may be relevant.

Replace all bolts.

WARNING:

If possible, leave the brake pedal stop installed; it could break the mount for the brake lamp sensor if the brake pedal is released too quickly.

Make sure the seal on the clutch master cylinder is seated properly before inserting the mounting bracket.

-- Install the mounting bracket into the guides in the vehicle.

Guide the clutch master cylinder through the opening on the mounting bracket while slightly turning it to the right so that the cylinder mount fits through mounting bracket.

-- Install the nuts on the mounting bracket guides and secure it.

-- Install the bolts from the brake booster -1- to the mounting bracket and tighten them.

Fig 1: Brake Booster Bolts, Brake Lines & Brake Master Cylinder Bolts

Courtesy of AUDI OF AMERICA, LLC

NOTE:

First tighten the brake booster bolts on the bracket.

-- Tighten the nuts -16- on the mounting bracket guides.

Fig 2: Overview Of Brake Pedal Components

Courtesy of AUDI OF AMERICA, LLC

-- Engage the clutch master cylinder in the mounting bracket using the Wrench - Ring3355.

Rotate the tool counter-clockwise -arrow B- while pulling the master cylinder forward -arrow-.

Fig 3: Identifying Clutch Master Cylinder Into Footwell

Courtesy of AUDI OF AMERICA, LLC

-- Slide the pins -4- in the clutch pedal to the clutch master cylinder in and press them in until they are flush.

Fig 4: Identifying Mounting Pins

Courtesy of AUDI OF AMERICA, LLC

Pay attention to the installation position of the pin. The pin groove -B- must align with the groove in the pedal arm.

-- Install the over-center spring -2- on the clutch pedal. Refer to OVER-CENTER SPRING, REMOVING AND INSTALLING for 0B2, or OVER-CENTER SPRING, REMOVING AND INSTALLING for 0B4 .

Fig 5: Actuating Clutch Pedal

Courtesy of AUDI OF AMERICA, LLC

-- Connect the connector to the accelerator pedal module.

Clip the brake pedal to the brake booster.

-- Hold the ball head of pushrod in front of the mount and push the brake pedal in direction of brake booster, so the ball head locates audibly.

WARNING:

If possible, leave the brake pedal stop installed; it could break the mount for the brake lamp sensor if the brake pedal is released too quickly.

-- Install the brake lamp sensor. Refer to BRAKE LAMP SENSOR, REMOVING AND INSTALLING .

-- Push the steering column -1- on the steering shaft -3-.

Fig 6: Identifying Steering Intermediate Shaft

Courtesy of AUDI OF AMERICA, LLC

Use new bolts!

-- Position the steering column on the central tube and insert the bolts. Refer to STEERING COLUMN, REMOVING AND INSTALLING .

NOTE:

Pay attention to the different lengths of the bolts. Refer to OVERVIEW - STEERING COLUMN .

-- Tighten the bolts -1 and 2 - diagonally to 20 Nm.

Fig 7: Identifying Steering Column Bolts

Courtesy of AUDI OF AMERICA, LLC

NOTE:

Install the bolts -1 and 2- using a commercially available ratchet with a 3/8" drive and socket and extension.

-- Tighten the bolts -1 and 2- diagonally to 20 Nm using the Torque Wrench 1331 5-50Nm VAG1331 and Torque Wrench 1783 - Reversible Ratchet VAS5122 with an extension.

-- Clip in the gap cover of the upper trim panel for the steering column switch module.

-- Install the cable guides on the steering column.

-- Tighten the bolt on the steering shaft -2-. Refer to OVERVIEW - STEERING COLUMN .

Fig 8: Identifying Steering Intermediate Shaft

Courtesy of AUDI OF AMERICA, LLC

Use new bolts!

-- Install the lower bolts -1 through 4- for the steering column and mounting bracket and tighten to 20 Nm in a diagonal sequence. Refer to OVERVIEW - STEERING COLUMN .

Fig 9: Identifying Lower Steering Column Bolts

Courtesy of AUDI OF AMERICA, LLC

-- Install the footwell vents -A-B-.

Fig 10: Identifying Footwell Vents

Courtesy of AUDI OF AMERICA, LLC

-- Connect the connector -C- on the footwell vent.

-- Install the driver side instrument panel cover -1 to 3-.

Fig 11: Identifying Driver Side Instrument Panel Cover

Courtesy of AUDI OF AMERICA, LLC

-- Install the cover -2- over the brake fluid reservoir.

Fig 12: Identifying Brake Master Cylinder Components

Courtesy of AUDI OF AMERICA, LLC

The cover -2- is not installed on all vehicle models.

-- Install the plenum chamber bulkhead. Refer to OVERVIEW - BULKHEAD .

-- Install the tower brace. Refer to TOWER BRACE, REMOVING AND INSTALLING .