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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 29 (Continuously Variable Transmission (CVT) 01J) >> 38 - Automatic Transmission - Gears, Hydraulic controls >> Transmission, disassembling and assembling >> End cover, removing and installing >> Notes

End cover, removing and installing: Notes

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2009 Audi A4, 2008 Audi A4, 2007 Audi A4, 2006 Audi A4, and 2005 Audi A4. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Special Tools - End Cover, Removing And Installing
GW00019528Courtesy of VOLKSWAGEN UNITED STATES, INC.

Special tools, testers and auxiliary items required 

Removing 

NOTE:
CAUTION: Do not run engine with the end cover removed or without ATF filling and do not tow vehicle.
Fig 2: Removing Bolts & Slowly Release Rear Crossmember Using VAG1383A Engine/Transmission Jack
GW00017802Courtesy of VOLKSWAGEN UNITED STATES, INC.

Vehicles with oval connector: 

Fig 3: Disengaging Harness Connector From Transmission
GW00017617Courtesy of VOLKSWAGEN UNITED STATES, INC.

Vehicles with round connector: 

Fig 4: Disengaging Electrical Harness Connector And Disconnecting From Transmission
GW00019500Courtesy of VOLKSWAGEN UNITED STATES, INC.

All: 

Fig 5: Removing Bracket For Selector Lever Cable By First Removing Bolts
GW00019478Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 6: Using Pry Lever 80-200 To Press Selector Lever Cable From Lever For Selector Shaft
GW00019479Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 7: Removing Bolts And Transmission Support From Transmission
GW00019501Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 8: Removing Bolts And End Cover
GW00019529Courtesy of VOLKSWAGEN UNITED STATES, INC.

Installing 

Installation is in reverse order of removal, note the following:

NOTE:
  • Replace sealing rings, seals and bolts for end cover.

Vehicles with round connector: 

Fig 9: Sliding New Twin Lip Oil Seal With Twin Lips Facing Outward Onto Connector At Transmission Control Module (TCM) J217
GW00019530Courtesy of VOLKSWAGEN UNITED STATES, INC.

Vehicles with oval connector: 

Fig 10: Sliding New Twin Lip Oil Seal With Twin Lips Facing Outward Onto Connector At Transmission Control Module (TCM) J217
GW00019531Courtesy of VOLKSWAGEN UNITED STATES, INC.

All: 

Fig 11: Sliding New Twin Lip Oil Seal With Twin Lips Facing Outward Onto Connector At Transmission Control Module (TCM) J217
GW00019532Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • There are metal and paper seals. The new seal must be made of the same material as the old one .
  • Make sure bushings are seated properly.
Fig 12: Locating New Bolts First Hand-Tight And In Diagonal Sequence
GW00019533Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 13: Removing Bracket For Selector Lever Cable By First Removing Bolts
GW00019478Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • Do not bend or kink the selector lever cable.
  • Lightly grease eyelet and ball socket of selector lever cable with polycarbamide grease G 052 142 A2  before installing.
Fig 14: Pressing Selector Shaft Lever On Transmission Completely Toward Rear
GW00019481Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 15: Removing Support Bracket For Selector Lever Cable
GW00019482Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • Take care not to bend selector shaft lever when pressing it on; support it if necessary, as otherwise selector mechanism can no longer be adjusted properly.
Fig 16: Removing Bolts And Transmission Support From Transmission
GW00019501Courtesy of VOLKSWAGEN UNITED STATES, INC.
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