Install The New Turbocharger Control Module 1 -J724- In Reverse Order Of Removal.

-- Install The New Turbocharger Control Module 1 -J724- In Reverse Order Of Removal. 

-- Install the new screws as follows:

1. M6 x 15 with a narrow shaft
2. M6 x 15 with a narrow shaft
3. M6 x 15

-- Only tighten the bolts by hand.

• The Turbocharger Control Module 1 -J724- must contact the retaining plate without play, but is must be possible to move it by hand.

-- Connect the Turbo E-Positioner Service Kit - Wire Set:VAS6395/2  on the Turbocharger Control Module 1 -J724-

Fig 1: Identifying VAS 6395/5 And VAS 6395/2

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-- Press the v  button -item 4- to continue.

Fig 2: E-Box VAS 6395 /1A Tester

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Display on the E-Box:VAS6395/1A  :

1. > 1. START
2. 2. NEXT [>]

-- Select "NEXT" using the ↓  button -6-.

-- Press the v  button -item 4- to continue.

Fig 3: E-Box VAS 6395 /1A Tester

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• The E-Box:VAS6395/1A  checks the Turbocharger Control Module 1 -J724- adjustment range in steps to determine if the end points are being reached. "CHECK" appears in the display.

Display on the E-Box:VAS6395/1A  :

1. X, XXX V
2. [OK]

-- Press the v  button -item 4- to continue.

Fig 4: E-Box VAS 6395 /1A Tester

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Display on the E-Box:VAS6395/1A  :

2. [OK]

-- Press the v  button -item 4- to continue.

Fig 5: E-Box VAS 6395 /1A Tester

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Display on the E-Box:VAS6395/1A  :

1. X.XXX V (Starting Up Voltage)
2. [OK]

• The Turbocharger Control Module 1 -J274- moves into the installation position.

-- Install the coupling rod.

Fig 6: Identifying Circlips -Arrows- And Coupling Rod

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• Installed position: Attach the thicker eye to the Turbocharger Control Module 1 -J724- shaft.

-- Install the lock washers -arrows-.

• The circlips must engage audibly.

-- Gently push the Turbocharger Control Module 1 -J724- to the rear in direction of -arrow-, until the lever -1- touches the Turbo E-Positioner Service Kit - Bracket:VAS6395/5  .

Fig 7: Positioning Turbocharger Control Module 1 -J724

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-- Hold the Turbocharger Control Module 1 -J724- in this position.

-- Tighten the bolts -1, 2 and 3- to 5 Nm. 

Fig 8: Identifying Screws -1, 2 And 3-

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-- Press the v  button -item 4- to continue.

Fig 9: E-Box VAS 6395 /1A Tester

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• The Turbocharger Control Module 1 -J274- will move back and forth several times between the stops and will be set to the start up voltage.

Display on the E-Box:VAS6395/1A  :

1. X.XXX V (Starting Up Voltage)
2. [OK]