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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 1240 (Cooling System [CATA]) >> 19 Cooling System >> Radiator And Radiator Fan >> Radiator, Removing, Installing And Disassembling >> Removing

Radiator, Removing, Installing And Disassembling: Removing

WARNING: This page is about a different car, the 2012 Volkswagen Touareg and 2011 Volkswagen Touareg. However, it is still accessible from the selected car via links, so may be relevant.

Special Tools And Workshop Equipment Required 

-- Drain the coolant. Refer to COOLANT, DRAINING .

-- Remove the fan shroud. Refer to FAN SHROUD WITH COOLANT FAN, REMOVING AND INSTALLING .

-- Evacuate the refrigerant in the A/C system. Refer to REFRIGERANT CIRCUIT .

-- Remove the bolt -A- and the connections on the transmission fluid cooler. Catch any fluid coming out.

Fig 1: Identifying Transmission Fluid Cooler Line Connection
GWWN10-10436Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the refrigerant lines -A- from the radiator.

Fig 2: Locating Refrigerant Line Bolts
GWWN19-10518Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove all coolant lines from the radiator.

-- Remove the radiator grille -1-. Refer to RADIATOR GRILLE .

Fig 3: Identifying License Plate Holder -2- And Center Air Guide Grille -3-
GWWN19-10513Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the license plate holder -2- and the center air grille -3-. Refer to FRONT BUMPER COVER .

-- Open the air guide on both sides of the air guide opening in direction of -arrow- and remove the bolts -A-.

Fig 4: Folding Up Air Guide On Left And Right -Arrow- To Remove Screws -A- (25 Nm)
GWWN19-10545Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the lower radiator mounts from the radiator module over the longitudinal members.

-- Remove the bolts in direction of -arrow- (quantity: 3) from the air guide through the lowest air grille.

Fig 5: Air Guide Bolt
GWWN19-10546Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the bolt -arrow- next to the left and right headlamps.

Fig 6: Identifying Bolt
GWWN19-10547Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Push the radiator module toward the engine, open the clips -arrows- on the upper air guide on the radiator and remove it.

Fig 7: Identifying Remove Clips -Arrows- On Top Of Radiator
GWWN19-10548Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Unlock the locking bolts -B- on both upper radiator mounts -A- by pushing them in direction of -arrow- and then pulling upward.

-- Remove both upper radiator mounts -A-.

-- Remove the radiator module upward.

Fig 8: Pushing Locking Pins -B- In Both Radiator Mounts -A- In -Direction Of Arrow- To Remove Them
GWWN19-10549Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.