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Plastic Intake Manifold, From My 2009 Assembly Overview: Notes

WARNING: This page is about a different car, the 2012 Audi S5, 2011 Audi S5, 2010 Audi S5, 2009 Audi S5, and 2008 Audi S5. However, it is still accessible from the selected car via links, so may be relevant.

As A MY 2009 Running Change, A Plastic Intake Manifold Is Being Installed (It Is Possible To Have Mixed Installation In MY 2009)

Fig 1: Exploded View Of Upper Intake Manifold
GWWA24-10756Courtesy of AUDI OF AMERICA, LLC
  1. Intake manifold change-over valve vacuum diaphragm
  2. Intake Manifold Tuning (IMT) Valve -N156-
  3. Intake flap vacuum diaphragm (cylinder bank 1)
    • For cylinder bank 1 CVTS tumble flaps
  4. Bolt
    • 2.5 Nm
  5. Intake Manifold Runner Position Sensor -G336-
    • Cylinder Bank 1
    • After replacing, perform "Adaptation" in "Guided Fault Finding  " Vehicle Diagnostic, Testing, and Information System:VAS 5051B  .
  6. Gasket
    • Replace if damaged
    • The open side faces the potentiometer
  7. Intake manifold
  8. Bolt
    • 9 Nm
  9. Throttle Valve Control Module -J338-
    • After replacing, perform "Adaptation" in "Guided Fault Finding  " Vehicle Diagnostic, Testing, and Information System:VAS 5051B  .
  10. O-ring
    • Replace
  11. O-ring
    • Replace
  12. Crankcase housing ventilation adapter
    • Tighten to 2.5 Nm.
  13. O-ring
    • Replace
  14. Bolt
    • 9 Nm
  15. Crankcase housing ventilation pressure regulator valve
  16. Intake manifold bolts
    • Tightening Specification and sequence, refer to Figure
  17. Intake manifold lower section bolts
    • Tightening Specification and sequence, refer to Figure
  18. Intake manifold lower section
  19. Intake manifold seals
    • Replace
  20. Intake flap vacuum diaphragm (cylinder bank 2)
    • For cylinder bank 2 CVTS tumble flaps
  21. Gasket
    • Replace if damaged
    • The open side faces the potentiometer
  22. Intake Manifold Runner Position Sensor 2 -G512-
    • Cylinder Bank 2
    • After replacing, perform "Adaptation" in "Guided Fault Finding" vehicle diagnostic, testing, and information system:VAS 5051B  .
  23. Bolt
    • 2.5 Nm
  24. Intake Manifold Runner Control (IMRC) Valve -N316-