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Shifter Fork and Rod: Installation

WARNING: This page is about a different car, the 2012 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the spring and ball to the reverse fork rod arm, and press in the ST.
  2. Install the reverse fork rod through the hole on the rear of the transmission case. Press out the ST using the reverse fork rod, and fix with outer snap ring.
  3. Install the interlock plunger to reverse fork rod arm.
    NOTE: Apply grease to the plunger to prevent it from falling.

    ST 399411700 ACCENT BALL INSTALLER

  4. Position the ball, spring and gasket in the reverse fork rod hole on the left side of transmission case, and tighten the checking ball plug.
    NOTE: Use a new gasket.
  5. Install the 1st-2nd fork rod into 1st-2nd shifter fork through the hole on the rear of transmission case.
    NOTE:
    • Set other rods to neutral.
    • Check that the positions of interlock plunger is correct.
  6. Align the holes in the rod and the fork, and drive the straight pin into these holes using the ST.
    NOTE:
    • Use a new straight pin.
    • Set other rods to neutral.
    • Make sure the interlock plunger is on the 3rd-4th fork rod side.

    ST 398791700 STRAIGHT PIN REMOVER 2

  7. Attach the interlock plunger (thin) onto 3rd-4th fork rod.
    NOTE: Apply grease to the plunger to prevent it from falling.
  8. Attach the 3rd-4th fork rod into 3rd-4th shifter fork through the hole on the rear of transmission case.
  9. Align the holes in the rod and the fork, and drive the straight pin into these holes.
    NOTE:
    • Use a new straight pin.
    • Set the reverse fork rod to neutral.
    • Check that the positions of interlock plunger is correct.

    ST 398791700 STRAIGHT PIN REMOVER 2

  10. Install the 5th shifter fork onto the rear of reverse fork rod. Align the holes in the two parts and drive straight pin into the specified place.
    NOTE: Use a new straight pin.

    ST 398791700 STRAIGHT PIN REMOVER 2

    Fig 1: 5th Shifter Fork, Straight Pin And Reverse Fork Rod
    G07666115Courtesy of SUBARU OF AMERICA, INC.
  11. Position the balls, checking ball springs and gaskets to the 3rd - 4th fork rod and 1st - 2nd fork rod holes, and install plugs.
    NOTE: Use a new gasket.

    Tightening torque: 

    20 N.m (2.0 kgf-m, 14.8 ft-lb) 

    Fig 2: Installing Plugs
    G07666116Courtesy of SUBARU OF AMERICA, INC.
  12. Install the front differential assembly. < Ref. to INSTALLATION , Front Differential Assembly. >
  13. Install the main shaft assembly for single-range. < Ref. to INSTALLATION , Main Shaft Assembly for Single-Range. >
  14. Install the drive pinion shaft assembly. < Ref. to INSTALLATION , Drive Pinion Shaft Assembly. >
  15. Install the transmission case. < Ref. to INSTALLATION , Transmission Case. >
  16. Install the transfer case together with the extension case assembly. < Ref. to INSTALLATION , Transfer Case and Extension Case Assembly. >
  17. Install the back-up light switch and the neutral position switch. < Ref. to INSTALLATION , Switches and Harness. >
  18. Install the manual transmission assembly to the vehicle. < Ref. to INSTALLATION , Manual Transmission Assembly. >
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