Overview - Flywheel And Dual Clutch

Fig 1: Overview Of Flywheel And Dual Clutch

Courtesy of AUDI OF AMERICA, LLC

1. Flywheel
   • There are different versions depending on the date of manufacture.
   • Removing and installing. Refer to FLYWHEEL, REMOVING AND INSTALLING .
2. Clutch Cover
   • There are different versions depending on the date of manufacture, with or without a thrust washer (refer to -item  7- Thrust Washer) .
   • Removing. Refer to DSG CLUTCH, REMOVING .
   • Installing. Refer to DUAL CLUTCH, INSTALLING .
3. Bolt
   • Tightening specification and sequence. Refer to Fig 2 for tightening sequence.
4. O-Ring
   • Replacing
5. Dual Clutch
   • There are different versions depending on the date of manufacture.
   • Removing. Refer to DSG CLUTCH, REMOVING .
   • Installing. Refer to DUAL CLUTCH, INSTALLING .
     • Perform the relevant "Guided Function  " using the Vehicle Diagnostic Tester after replacing the dual clutch.
6. Transmission Housing
7. Thrust Washer
   • Depending on the date of manufacture, clutch cover allocation. Refer to Parts .
   • Refer to Fig 1
8. Ball Bearing
   • For the dual clutch
   • Replacing. Refer to INPUT SHAFT BALL BEARING, REPLACING .
9. Locking Ring
   • Replacing
   • For ball bearing
10. Locking Ring
    • Replacing
    • For the dual clutch
11. Shaft Seal
    • For the input shaft
    • Replacing. Refer to INPUT SHAFT SEAL, REPLACING .
12. Bolt
    • 60 Nm
    • Replacing

Fig 2: Clutch Cover Tightening Sequence

Courtesy of AUDI OF AMERICA, LLC

-- Tighten the bolts in three steps in the sequence shown: