Charge Air Cooler, Removing And Installing: Removing

• Compressor secured on the Engine And Transmission Holder VAS6095 for repair work, refer to SUPERCHARGER, SECURING TO ENGINE/TRANSMISSION HOLDER FOR REPAIR WORK .

Left Charge Air Cooler: 

-- Unclip the bracket -1- for the vacuum hose.

Fig 1: Identifying Bracket -1- To Vacuum Hose

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-- Remove the Charge Air Pressure Sensor 2 -G447-, refer to CHARGE AIR PRESSURE SENSOR - G31 - / - G447 -, REMOVING AND INSTALLING .

Right Charge Air Cooler: 

-- Remove the Throttle Valve Control Module -J338-, refer to Throttle Valve Control Module -J338-, REMOVING AND INSTALLING .

-- Remove the Charge Air Pressure Sensor -G31-, refer to CHARGE AIR PRESSURE SENSOR - G31 - / - G447 -, REMOVING AND INSTALLING .

Fig 2: Locating Throttle Valve Control Module & Bolts

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Continued for Both Sides: 

-- Remove the bolts -1- and -2- and the coolant pipes on the compressor.

Fig 3: Coolant Pipes And Bolts

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-- Remove the screws on the left -1 and 2- and right -3 and 4- charge air coolers.

Fig 4: Identifying Bolts For Left -1 To 2- And Right -3 To 4- Charge Air Coolers

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-- Attach the Seal Installer - Valve Stem Seal Tool 2036 to the compressor with Seal Installer - Valve Stem Seal Tool Adapter Plates2036/1 as illustrated.

-- Position the Arbor 2033 on the front of the charge air cooler.

-- Slowly remove the charge air cooler with even pressure from the supercharger housing using the Tire Pry Lever VAG1942.

Fig 5: Identifying Attachment Of Adjustable Rod 2036

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